Abstract: In recent years, maintenance optimization has attracted special attention due to the growth of industrial systems complexity. Maintenance costs are high for many systems, and preventive maintenance is effective when it increases operations' reliability and safety at a reduced cost. The novelty of this research is to consider general repair in the modeling of multi-unit series systems and solve the maintenance problem for such systems using the semi-Markov decision process (SMDP) framework. We propose an opportunistic maintenance policy for a series system composed of two main units. Unit 1, which is more expensive than unit 2, is subjected to condition monitoring, and its deterioration is modeled using a gamma process. Unit 1 hazard rate is estimated by the proportional hazards model (PHM), and two hazard rate control limits are considered as the thresholds of maintenance interventions for unit 1. Maintenance is performed on unit 2, considering an age control limit. The objective is to find the optimal control limits and minimize the long-run expected average cost per unit time. The proposed algorithm is applied to a numerical example to compare the effectiveness of the proposed policy (policy Ⅰ) with policy Ⅱ, which is similar to policy Ⅰ, but instead of general repair, replacement is performed. Results show that policy Ⅰ leads to lower average cost compared with policy Ⅱ.
Abstract: This paper presents a maintenance policy for a system
consisting of two units. Unit 1 is gradually deteriorating and is
subject to soft failure. Unit 2 has a general lifetime distribution
and is subject to hard failure. Condition of unit 1 of the system
is monitored periodically and it is considered as failed when its
deterioration level reaches or exceeds a critical level N. At the
failure time of unit 2 system is considered as failed, and unit 2
will be correctively replaced by the next inspection epoch. Unit 1
or 2 are preventively replaced when deterioration level of unit 1
or age of unit 2 exceeds the related preventive maintenance (PM)
levels. At the time of corrective or preventive replacement of unit
2, there is an opportunity to replace unit 1 if its deterioration
level reaches the opportunistic maintenance (OM) level. If unit
2 fails in an inspection interval, system stops operating although
unit 1 has not failed. A mathematical model is derived to find
the preventive and opportunistic replacement levels for unit 1 and
preventive replacement age for unit 2, that minimize the long run
expected average cost per unit time. The problem is formulated and
solved in the semi-Markov decision process (SMDP) framework.
Numerical example is provided to illustrate the performance of the
proposed model and the comparison of the proposed model with an
optimal policy without opportunistic maintenance level for unit 1 is
carried out.
Abstract: In this paper, we present a maintenance model of a
two-unit series system with economic dependence. Unit#1 which is
considered to be more expensive and more important, is subject to
condition monitoring (CM) at equidistant, discrete time epochs and
unit#2, which is not subject to CM has a general lifetime distribution.
The multivariate observation vectors obtained through condition
monitoring carry partial information about the hidden state of unit#1,
which can be in a healthy or a warning state while operating. Only the
failure state is assumed to be observable for both units. The objective
is to find an optimal opportunistic maintenance policy minimizing
the long-run expected average cost per unit time. The problem
is formulated and solved in the partially observable semi-Markov
decision process framework. An effective computational algorithm
for finding the optimal policy and the minimum average cost is
developed, illustrated by a numerical example.
Abstract: This study proposes a hybrid minimal repair policy
which combines periodic maintenance policy with age-based maintenance policy for a serial production system. Parameters of such policy are defined as and which indicate as hybrid minimal
repair time and planned preventive maintenance time
respectively . Under this hybrid policy, the system is
repaired minimally if it fails during , . A perfect repair is
conducted on the first failure after at any machines. At the same time, we take opportunity to advance the preventive maintenance of
other machines simultaneously. If the system is still operating
properly up to , then the preventive maintenance is carried out as its
predetermined schedule. For a given , we obtain the optimal value which minimizes the expected cost per time unit. Numerical
example is presented to illustrate the properties of the optimal solution.