Abstract: In this paper, we propose a condition-based
maintenance policy for multi-unit systems considering the
existence of economic dependency among units. We consider a
system composed of N identical units, where each unit deteriorates
independently. Deterioration process of each unit is modeled as a
three-state continuous time homogeneous Markov chain with two
working states and a failure state. The average production rate of
units varies in different working states and demand rate of the
system is constant. Units are inspected at equidistant time epochs,
and decision regarding performing maintenance is determined by the
number of units in the failure state. If the total number of units in the
failure state exceeds a critical level, maintenance is initiated, where
units in failed state are replaced correctively and deteriorated state
units are maintained preventively. Our objective is to determine the
optimal number of failed units to initiate maintenance minimizing
the long run expected average cost per unit time. The problem is
formulated and solved in the semi-Markov decision process (SMDP)
framework. A numerical example is developed to demonstrate the
proposed policy and the comparison with the corrective maintenance
policy is presented.
Abstract: This paper presents a maintenance policy for a system
consisting of two units. Unit 1 is gradually deteriorating and is
subject to soft failure. Unit 2 has a general lifetime distribution
and is subject to hard failure. Condition of unit 1 of the system
is monitored periodically and it is considered as failed when its
deterioration level reaches or exceeds a critical level N. At the
failure time of unit 2 system is considered as failed, and unit 2
will be correctively replaced by the next inspection epoch. Unit 1
or 2 are preventively replaced when deterioration level of unit 1
or age of unit 2 exceeds the related preventive maintenance (PM)
levels. At the time of corrective or preventive replacement of unit
2, there is an opportunity to replace unit 1 if its deterioration
level reaches the opportunistic maintenance (OM) level. If unit
2 fails in an inspection interval, system stops operating although
unit 1 has not failed. A mathematical model is derived to find
the preventive and opportunistic replacement levels for unit 1 and
preventive replacement age for unit 2, that minimize the long run
expected average cost per unit time. The problem is formulated and
solved in the semi-Markov decision process (SMDP) framework.
Numerical example is provided to illustrate the performance of the
proposed model and the comparison of the proposed model with an
optimal policy without opportunistic maintenance level for unit 1 is
carried out.