Abstract: The objective of this study is to design an adaptive
neuro-fuzzy inference system (ANFIS) for estimation of surface
roughness in grinding process. The Used data have been generated
from experimental observations when the wheel has been dressed
using a rotary diamond disc dresser. The input parameters of model
are dressing speed ratio, dressing depth and dresser cross-feed rate
and output parameter is surface roughness. In the experimental
procedure the grinding conditions are constant and only the dressing
conditions are varied. The comparison of the predicted values and the
experimental data indicates that the ANFIS model has a better
performance with respect to back-propagation neural network
(BPNN) model which has been presented by the authors in previous
work for estimation of the surface roughness.
Abstract: This paper reports the fatigue crack growth behaviour
of gas tungsten arc, electron beam and laser beam welded Ti-6Al-4V
titanium alloy. Centre cracked tensile specimens were prepared to
evaluate the fatigue crack growth behaviour. A 100kN servo
hydraulic controlled fatigue testing machine was used under constant
amplitude uniaxial tensile load (stress ratio of 0.1 and frequency of
10 Hz). Crack growth curves were plotted and crack growth
parameters (exponent and intercept) were evaluated. Critical and
threshold stress intensity factor ranges were also evaluated. Fatigue
crack growth behaviour of welds was correlated with mechanical
properties and microstructural characteristics of welds. Of the three
joints, the joint fabricated by laser beam welding exhibited higher
fatigue crack growth resistance due to the presence of fine lamellar
microstructure in the weld metal.
Abstract: A solar refrigeration system based on the adsorptiondesorption
phenomena is designed and analyzed. An annular tubular
generator filled with silica gel adsorbent and with a perforated inner
cylinder is integrated within a flat solar collector. The working fluid
in the refrigeration cycle is water. The thermodynamic analysis and
because of the temperature level that could be attained with a flat
solar collector it is required that the system operates under vacuum
conditions. In order to enhance the performance of the system and to
get uniform temperature in the silica gel and higher desorbed mass,
an apparatus for rotation of the generator is incorporated in the
system. Testing is carried out and measurements are taken on the
designed installation. The effect of rotation is checked on the
temperature distribution and on the performance of this machine and
compared to the flat solar collector with fixed generator.
Abstract: Recycling of aluminum alloys often decrease fluidity,
consequently influence the castability of the alloy. In this study, the
fluidity of Al-Zn alloys, such as the standard A713 alloy with and
without scrap addition has been investigated. The scrap added was
comprised of contaminated alloy turning chips. Fluidity
measurements were performed with double spiral fluidity test
consisting of gravity casting of double spirals in green sand moulds
with good reproducibility. The influence of recycled alloy on fluidity
has been compared with that of the virgin alloy and the results
showed that the fluidity decreased with the increase in recycled alloy
at minimum pouring temperatures. Interestingly, an appreciable
improvement in the fluidity was observed at maximum pouring
temperature, especially for coated spirals.
Abstract: This paper presents the Function Approximation
Technique (FAT) based adaptive impedance control for a robotic
finger. The force based impedance control is developed so that the
robotic finger tracks the desired force while following the reference
position trajectory, under unknown environment position and
uncertainties in finger parameters. The control strategy is divided into
two phases, which are the free and contact phases. Force error
feedback is utilized in updating the uncertain environment position
during contact phase. Computer simulations results are presented to
demonstrate the effectiveness of the proposed technique.
Abstract: The mechanical and tribological properties in WC-Co
coatings are strongly affected by hardness and elasticity
specifications. The results revealed the effect of spraying distance on
microhardness and elasticity modulus of coatings. The metallurgical
studies have been made on coated samples using optical microscopy,
scanning electron microscopy (SEM).
Abstract: Different numerical methods are employed and developed for simulating interfacial flows. A large range of applications belong to this group, e.g. two-phase flows of air bubbles in water or water drops in air. In such problems surface tension effects often play a dominant role. In this paper, various models of surface tension force for interfacial flows, the CSF, CSS, PCIL and SGIP models have been applied to simulate the motion of small air bubbles in water and the results were compared and reviewed. It has been pointed out that by using SGIP or PCIL models, we are able to simulate bubble rise and obtain results in close agreement with the experimental data.
Abstract: The bypass exhaust system of a 160 MW combined cycle has been modeled and analyzed using numerical simulation in 2D prospective. Analysis was carried out using the commercial numerical simulation software, FLUENT 6.2. All inputs were based on the technical data gathered from working conditions of a Siemens V94.2 gas turbine, installed in the Yazd power plant. This paper deals with reduction of pressure drop in bypass exhaust system using turning vanes mounted in diverter box in order to alleviate turbulent energy dissipation rate above diverter box. The geometry of such turning vanes has been optimized based on the flow pattern at diverter box inlet. The results show that the use of optimized turning vanes in diverter box can improve the flow pattern and eliminate vortices around sharp edges just before the silencer. Furthermore, this optimization could decrease the pressure drop in bypass exhaust system and leads to higher plant efficiency.
Abstract: In this paper back-propagation artificial neural network
(BPANN) is employed to predict the deformation of the upsetting
process. To prepare a training set for BPANN, some finite element
simulations were carried out. The input data for the artificial neural
network are a set of parameters generated randomly (aspect ratio d/h,
material properties, temperature and coefficient of friction). The
output data are the coefficient of polynomial that fitted on barreling
curves. Neural network was trained using barreling curves generated
by finite element simulations of the upsetting and the corresponding
material parameters. This technique was tested for three different
specimens and can be successfully employed to predict the
deformation of the upsetting process
Abstract: Analytical solution of the first-order and third-order
shear deformation theories are developed to study the free vibration
behavior of simply supported functionally graded plates. The
material properties of plate are assumed to be graded in the thickness
direction as a power law distribution of volume fraction of the
constituents. The governing equations of functionally graded plates
are established by applying the Hamilton's principle and are solved
by using the Navier solution method. The influence of side-tothickness
ratio and constituent of volume fraction on the natural
frequencies are studied. The results are validated with the known
data in the literature.
Abstract: Conventionally the selection of parameters depends
intensely on the operator-s experience or conservative technological
data provided by the EDM equipment manufacturers that assign
inconsistent machining performance. The parameter settings given by
the manufacturers are only relevant with common steel grades. A
single parameter change influences the process in a complex way.
Hence, the present research proposes artificial neural network (ANN)
models for the prediction of surface roughness on first commenced
Ti-15-3 alloy in electrical discharge machining (EDM) process. The
proposed models use peak current, pulse on time, pulse off time and
servo voltage as input parameters. Multilayer perceptron (MLP) with
three hidden layer feedforward networks are applied. An assessment
is carried out with the models of distinct hidden layer. Training of the
models is performed with data from an extensive series of
experiments utilizing copper electrode as positive polarity. The
predictions based on the above developed models have been verified
with another set of experiments and are found to be in good
agreement with the experimental results. Beside this they can be
exercised as precious tools for the process planning for EDM.
Abstract: An optical fiber Fabry-Perot interferometer (FFPI) is
proposed and demonstrated for dynamic measurements in a
mechanical vibrating target. A polishing metal with a low reflectance
value adhered to a mechanical vibrator was excited via a function
generator at various excitation frequencies. Output interference
fringes were generated by modulating the reference and sensing
signal at the output arm. A fringe-counting technique was used for
interpreting the displacement information on the dedicated computer.
The fiber interferometer has been found the capability of the
displacement measurements of 1.28 μm – 96.01 μm. A commercial
displacement sensor was employed as a reference sensor for
investigating the measurement errors from the fiber sensor. A
maximum percentage measurement error of approximately 1.59 %
was obtained.
Abstract: Sharing the manufacturing facility through remote
operation and monitoring of a machining process is challenge for
effective use the production facility. Several automation tools in term
of hardware and software are necessary for successfully remote
operation of a machine. This paper presents a prototype of workpiece
holding attachment for remote operation of milling process by self
configuration the workpiece setup. The prototype is designed with
mechanism to reorient the work surface into machining spindle
direction with high positioning accuracy. Variety of parts geometry
is hold by attachment to perform single setup machining. Pin type
with array pattern additionally clamps the workpiece surface from
two opposite directions for increasing the machining rigidity.
Optimum pins configuration for conforming the workpiece geometry
with minimum deformation is determined through hybrid algorithms,
Genetic Algorithms (GA) and Particle Swarm Optimization (PSO).
Prototype with intelligent optimization technique enables to hold
several variety of workpiece geometry which is suitable for
machining low of repetitive production in remote operation.
Abstract: The objective of this paper is to estimate realistic
principal extrusion process parameters by means of artificial neural
network. Conventionally, finite element analysis is used to derive
process parameters. However, the finite element analysis of the
extrusion model does not consider the manufacturing process
constraints in its modeling. Therefore, the process parameters
obtained through such an analysis remains highly theoretical.
Alternatively, process development in industrial extrusion is to a
great extent based on trial and error and often involves full-size
experiments, which are both expensive and time-consuming. The
artificial neural network-based estimation of the extrusion process
parameters prior to plant execution helps to make the actual extrusion
operation more efficient because more realistic parameters may be
obtained. And so, it bridges the gap between simulation and real
manufacturing execution system. In this work, a suitable neural
network is designed which is trained using an appropriate learning
algorithm. The network so trained is used to predict the
manufacturing process parameters.
Abstract: Above Elbow Prosthesis is one of the most commonly
amputated or missing limbs. The research is done for modelling
techniques of upper limb prosthesis and design of high torque, light
weight and compact in size elbow actuator. The purposed actuator
consists of a DC motor, planetary gear set and a harmonic drive. The
calculations show that the actuator is good enough to be used in real
life powered prosthetic upper limb or rehabilitation exoskeleton.
Abstract: This paper presents the study of hardness profile of spur gear heated by induction heating process in function of the machine parameters, such as the power (kW), the heating time (s) and the generator frequency (kHz). The global work is realized by 3D finite-element simulation applied to the process by coupling and resolving the electromagnetic field and the heat transfer problems, and it was performed in three distinguished steps. First, a Comsol 3D model was built using an adequate formulation and taking into account the material properties and the machine parameters. Second, the convergence study was conducted to optimize the mesh. Then, the surface temperatures and the case depths were deeply analyzed in function of the initial current density and the heating time in medium frequency (MF) and high frequency (HF) heating modes and the edge effect were studied. Finally, the simulations results are validated using experimental tests.
Abstract: Power transformer consists of components which are
under consistent thermal and electrical stresses. The major
component which degrades under these stresses is the paper
insulation of the power transformer. At site, lightning impulses and
cable faults may cause the winding deformation. In addition, the
winding may deform due to impact during transportation. A
deformed winding will excite more stress to its insulating paper thus
will degrade it. Insulation degradation will shorten the life-span of
the transformer. Currently there are two methods of detecting the
winding deformation which are Sweep Frequency Response
Analysis (SFRA) and Low Voltage Impulse Test (LVI). The latter
injects current pulses to the winding and capture the admittance
plot. In this paper, a transformer which experienced overheating and
arcing was identified, and both SFRA and LVI were performed.
Next, the transformer was brought to the factory for untanking. The
untanking results revealed that the LVI is more accurate than the
SFRA method for this case study.
Abstract: Interactive CAD systems have to allocate and
deallocate memory frequently. Frequent memory allocation and
deallocation can play a significant role in degrading application
performance. An application may use memory in a very specific way
and pay a performance penalty for functionality it does not need. We
could counter that by developing specialized memory managers.
Abstract: Thin linear-elastic cylindrical circular shells having a
micro-periodic structure along two directions tangent to the shell
midsurface (biperiodic shells) are object of considerations. The aim
of this paper is twofold. First, we formulate an averaged nonasymptotic
model for the analysis of parametric vibrations or dynamical
stability of periodic shells under consideration, which has constant
coefficients and takes into account the effect of a cell size on the
overall shell behavior (a length-scale effect). This model is derived
employing the tolerance modeling procedure. Second we apply the
obtained model to derivation of frequency equation being a starting
point in the analysis of parametric vibrations. The effect of the microstructure
length oh this frequency equation is discussed.
Abstract: This paper presents a new adaptive impedance control
strategy, based on Function Approximation Technique (FAT) to
compensate for unknown non-flat environment shape or time-varying
environment location. The target impedance in the force controllable
direction is modified by incorporating adaptive compensators and the
uncertainties are represented by FAT, allowing the update law to be
derived easily. The force error feedback is utilized in the estimation
and the accurate knowledge of the environment parameters are not
required by the algorithm. It is shown mathematically that the
stability of the controller is guaranteed based on Lyapunov theory.
Simulation results presented to demonstrate the validity of the
proposed controller.