Abstract: Detection of incipient abnormal events is important to
improve safety and reliability of machine operations and reduce losses
caused by failures. Improper set-ups or aligning of parts often leads to
severe problems in many machines. The construction of prediction
models for predicting faulty conditions is quite essential in making
decisions on when to perform machine maintenance. This paper
presents a multivariate calibration monitoring approach based on the
statistical analysis of machine measurement data. The calibration
model is used to predict two faulty conditions from historical reference
data. This approach utilizes genetic algorithms (GA) based variable
selection, and we evaluate the predictive performance of several
prediction methods using real data. The results shows that the
calibration model based on supervised probabilistic principal
component analysis (SPPCA) yielded best performance in this work.
By adopting a proper variable selection scheme in calibration models,
the prediction performance can be improved by excluding
non-informative variables from their model building steps.