Abstract: Real-time or in-line process monitoring frameworks are designed to give early warnings for a fault along with meaningful identification of its assignable causes. In artificial intelligence and machine learning fields of pattern recognition various promising approaches have been proposed such as kernel-based nonlinear machine learning techniques. This work presents a kernel-based empirical monitoring scheme for batch type production processes with small sample size problem of partially unbalanced data. Measurement data of normal operations are easy to collect whilst special events or faults data are difficult to collect. In such situations, noise filtering techniques can be helpful in enhancing process monitoring performance. Furthermore, preprocessing of raw process data is used to get rid of unwanted variation of data. The performance of the monitoring scheme was demonstrated using three-dimensional batch data. The results showed that the monitoring performance was improved significantly in terms of detection success rate of process fault.
Abstract: In order to supplement the brittle property of concrete,
fibers are added into concrete mixtures. Compared to general concrete,
various characteristics such as tensile strength, bending strength,
bending toughness, and resistance to crack are superior, and even
when cracks occur, improvements on toughness as well as resistance
to shock are excellent due to the growth of fracture energy. Increased
function of steel fiber reinforced concrete can be differentiated
depending on the fiber dispersion, and sand percentage can be an
important influence on the fiber dispersion. Therefore, in this research,
experiments were planned on sand percentage in order to apprehend
the influence of sand percentage on the bending properties and direct
tension of SFRC and basic experiments were conducted on bending
and direct tension in order to recognize the properties of bending
properties and direct tension following the size of the aggregates and
sand percentage.
Abstract: The fault detection and diagnosis of complicated
production processes is one of essential tasks needed to run the process
safely with good final product quality. Unexpected events occurred in
the process may have a serious impact on the process. In this work,
triangular representation of process measurement data obtained in an
on-line basis is evaluated using simulation process. The effect of using
linear and nonlinear reduced spaces is also tested. Their diagnosis
performance was demonstrated using multivariate fault data. It has
shown that the nonlinear technique based diagnosis method produced
more reliable results and outperforms linear method. The use of
appropriate reduced space yielded better diagnosis performance. The
presented diagnosis framework is different from existing ones in that it
attempts to extract the fault pattern in the reduced space, not in the
original process variable space. The use of reduced model space helps
to mitigate the sensitivity of the fault pattern to noise.
Abstract: The early diagnostic decision making in industrial processes is absolutely necessary to produce high quality final products. It helps to provide early warning for a special event in a process, and finding its assignable cause can be obtained. This work presents a hybrid diagnostic schmes for batch processes. Nonlinear representation of raw process data is combined with classification tree techniques. The nonlinear kernel-based dimension reduction is executed for nonlinear classification decision boundaries for fault classes. In order to enhance diagnosis performance for batch processes, filtering of the data is performed to get rid of the irrelevant information of the process data. For the diagnosis performance of several representation, filtering, and future observation estimation methods, four diagnostic schemes are evaluated. In this work, the performance of the presented diagnosis schemes is demonstrated using batch process data.
Abstract: Detection of incipient abnormal events is important to
improve safety and reliability of machine operations and reduce losses
caused by failures. Improper set-ups or aligning of parts often leads to
severe problems in many machines. The construction of prediction
models for predicting faulty conditions is quite essential in making
decisions on when to perform machine maintenance. This paper
presents a multivariate calibration monitoring approach based on the
statistical analysis of machine measurement data. The calibration
model is used to predict two faulty conditions from historical reference
data. This approach utilizes genetic algorithms (GA) based variable
selection, and we evaluate the predictive performance of several
prediction methods using real data. The results shows that the
calibration model based on supervised probabilistic principal
component analysis (SPPCA) yielded best performance in this work.
By adopting a proper variable selection scheme in calibration models,
the prediction performance can be improved by excluding
non-informative variables from their model building steps.