Abstract: This paper deals with development of Computerized Maintenance Management System (CMMS) for a fertilizer plant. The software is advanced, easy to use, less complex, less expensive and also less time consuming. It consists of number of modules like detailed information of equipment, maintenance procedures, work order and employees detail. The objectives of CMMS are to reduce overall downtime, overall yearly maintenance cost and occurrence of failures of the equipment and to get day-by-day maintenance plan and strategy. In this regard, the behavioral chart for urea prilling unit at Fertilizer plant has been developed in form of Root Cause Analysis (RCA). Besides this, a maintenance program has also been proposed and used for the purpose of maintenance planning of the urea prilling unit. The outcome of software has been consulted with the concerned plant individuals and found to be extremely favorable for improving the performance level of the concerned plant.
Abstract: This paper studies the optimal maintenance planning of preventive maintenance and renewal activities for components in a single railway track when the available time for maintenance is limited. The rail-track system consists of several types of components, such as rail, ballast, and switches with different preventive maintenance and renewal intervals. To perform maintenance or renewal on the track, a train free period for maintenance, called a possession, is required. Since a major possession directly affects the regular train schedule, maintenance and renewal activities are clustered as much as possible. In a highly dense and utilized railway network, the possession time on the track is critical since the demand for train operations is very high and a long possession has a severe impact on the regular train schedule. We present an optimization model and investigate the maintenance schedules with and without the possession capacity constraint. In addition, we also integrate the social-economic cost related to the effects of the maintenance time to the variable possession cost into the optimization model. A numerical example is provided to illustrate the model.
Abstract: This study considers the problem of determining
operation and maintenance schedules for a containership equipped
with components during its sailing according to a pre-determined
navigation schedule. The operation schedule, which specifies work
time of each component, determines the due-date of each maintenance
activity, and the maintenance schedule specifies the actual start
time of each maintenance activity. The main constraints are component
requirements, workforce availability, working time limitation,
and inter-maintenance time. To represent the problem mathematically,
a mixed integer programming model is developed. Then,
due to the problem complexity, we suggest a heuristic for the objective
of minimizing the sum of earliness and tardiness between the
due-date and the starting time of each maintenance activity. Computational
experiments were done on various test instances and the
results are reported.