Abstract: Machine vision system provides automatic inspection to reduce manufacturing costs considerably. However, only a few principles have been found to optimize machine vision system and help it function more accurately in industrial practice. Mostly, there were complicated and impractical design techniques to improve the accuracy of machine vision system. This paper discusses implementing the Six Sigma Define, Measure, Analyze, Improve, and Control (DMAIC) approach to optimize the setup parameters of machine vision system when it is used as a direct measurement technique. This research follows a case study showing how Six Sigma DMAIC methodology has been put into use.
Abstract: In this study a system of machine vision and singulation was developed to separate paddy from rice and determine paddy husking and rice breakage percentages. The machine vision system consists of three main components including an imaging chamber, a digital camera, a computer equipped with image processing software. The singulation device consists of a kernel holding surface, a motor with vacuum fan, and a dimmer. For separation of paddy from rice (in the image), it was necessary to set a threshold. Therefore, some images of paddy and rice were sampled and the RGB values of the images were extracted using MATLAB software. Then mean and standard deviation of the data were determined. An Image processing algorithm was developed using MATLAB to determine paddy/rice separation and rice breakage and paddy husking percentages, using blue to red ratio. Tests showed that, a threshold of 0.75 is suitable for separating paddy from rice kernels. Results from the evaluation of the image processing algorithm showed that the accuracies obtained with the algorithm were 98.36% and 91.81% for paddy husking and rice breakage percentage, respectively. Analysis also showed that a suction of 45 mmHg to 50 mmHg yielding 81.3% separation efficiency is appropriate for operation of the kernel singulation system.
Abstract: In the domain of machine vision, the
measurement of length is done using cameras where the
accuracy is directly proportional to the resolution of the
camera and inversely to the size of the object. Since most of
the pixels are wasted imaging the entire body as opposed to
just imaging the edges in a conventional system, a double
aperture system is constructed to focus on the edges to
measure at higher resolution. The paper discusses the
complexities and how they are mitigated to realize a practical
machine vision system.
Abstract: Using bottom-up image processing algorithms to predict human eye fixations and extract the relevant embedded information in images has been widely applied in the design of active machine vision systems. Scene text is an important feature to be extracted, especially in vision-based mobile robot navigation as many potential landmarks such as nameplates and information signs contain text. This paper proposes an edge-based text region extraction algorithm, which is robust with respect to font sizes, styles, color/intensity, orientations, and effects of illumination, reflections, shadows, perspective distortion, and the complexity of image backgrounds. Performance of the proposed algorithm is compared against a number of widely used text localization algorithms and the results show that this method can quickly and effectively localize and extract text regions from real scenes and can be used in mobile robot navigation under an indoor environment to detect text based landmarks.
Abstract: This paper presents the communication network for
machine vision system to implement to control systems and logistics
applications in industrial environment. The real-time distributed over
the network is very important for communication among vision node,
image processing and control as well as the distributed I/O node. A
robust implementation both with respect to camera packaging and
data transmission has been accounted. This network consists of a
gigabit Ethernet network and a switch with integrated fire-wall is
used to distribute the data and provide connection to the imaging
control station and IEC-61131 conform signal integration comprising
the Modbus TCP protocol. The real-time and delay time properties
each part on the network were considered and worked out in this
paper.