Abstract: The present article deals with a composite casting process that allows to produce bilayer AlSn6-Al strips based on the technique of horizontal continuous casting. In the first part experimental investigations on the production of a single layer AlSn6 strip are described. Afterwards essential results of basic compound casting trials using simple test specimen are presented to define the thermal conditions required for a metallurgical compound between the alloy AlSn6 and pure aluminium. Subsequently, numerical analyses are described. A finite element model was used to examine a continuous composite casting process. As a result of the simulations the main influencing parameters concerning the thermal conditions within the composite casting region could be pointed out. Finally, basic guidance is given for the design of an appropriate composite mould system.
Abstract: Horizontal continuous casting is widely used to
produce semi-finished non-Ferrous products. Homogeneity in the
metallurgical characteristics and mechanical properties for this
product is vital for industrial application. In the present work, the
microstructure and mechanical properties of a horizontal continuous
cast two-phase brass billet have been studied. Impact strength and
hardness variations were examined and the phase composition and
porosity studied with image analysis software. Distinct differences in
mechanical properties were observed between the upper, middle and
lower parts of the billet, which are explained in terms of the
morphology and size of the phase in the microstructure. Hardness
variation in the length of billet is higher in upper area but impact
strength is higher in lower areas.