Abstract: A Gerotor pump is composed of an external and internal gear with conjugate cycloidal profiles. From suction to delivery ports, the fluid is transported inside cavities formed by teeth and driven by the shaft. From a geometric and conceptional side it is worth to note that the internal gear has one tooth less than the external one. Simcenter Amesim v.16 includes a new submodel for modelling the hydraulic Gerotor pumps behavior (THCDGP0). This submodel considers leakages between teeth tips using Poiseuille and Couette flows contributions. From the 3D CAD model of the studied pump, the “CAD import” tool takes out the main geometrical characteristics and the submodel THCDGP0 computes the evolution of each cavity volume and their relative position according to the suction or delivery areas. This module, based on international publications, presents robust results up to 6 000 rpm for pressure greater than atmospheric level. For higher rotational speeds or lower pressures, oil aeration and cavitation effects are significant and highly drop the pump’s performance. The liquid used in hydraulic systems always contains some gas, which is dissolved in the liquid at high pressure and tends to be released in a free form (i.e. undissolved as bubbles) when pressure drops. In addition to gas release and dissolution, the liquid itself may vaporize due to cavitation. To model the relative density of the equivalent fluid, modified Henry’s law is applied in Simcenter Amesim v.16 to predict the fraction of undissolved gas or vapor. Three parietal pressure sensors have been set up upstream from the pump to estimate the sound speed in the oil. Analytical models have been compared with the experimental sound speed to estimate the occluded gas content. Simcenter Amesim v.16 model was supplied by these previous analyses marks which have successfully improved the simulations results up to 14 000 rpm. This work provides a sound foundation for designing the next Gerotor pump generation reaching high rotation range more than 25 000 rpm. This improved module results will be compared to tests on this new pump demonstrator.
Abstract: Contact stress is an important problem in industry.
This is a problem that in the first attention may be don-t appears, but
disregard of these stresses cause a lot of damages in machines. These
stresses occur at locations such as gear teeth, bearings, cams and
between a locomotive wheel and the railroad rail. These stresses
cause failure by excessive elastic deformation, yielding and fracture.
In this paper we intend show the effective parameters in contact
stress and ponder effect of curvature. In this paper we study contact
stresses on the surface of gear teeth and compare these stresses for
four popular profiles of gear teeth (involute, cycloid, epicycloids, and
hypocycloid). We study this problem with mathematical and finite
element methods and compare these two methods on different profile
surfaces.
Abstract: The flexible follower response of a translating cam with
four different profiles for rise-dwell-fall-dwell (RDFD) motion is
investigated. The cycloidal displacement motion, the modified
sinusoidal acceleration motion, the modified trapezoidal acceleration
motion, and the 3-4-5 polynomial motion are employed to describe the
rise and the fall motions of the follower and the associated four kinds of
cam profiles are studied. Since the follower flexibility is considered,
the contact point of the roller and the cam is an unknown. Two
geometric constraints formulated to restrain the unknown position are
substituted into Hamilton-s principle with Lagrange multipliers.
Applying the assumed mode method, one can obtain the governing
equations of motion as non-linear differential-algebraic equations. The
equations are solved using Runge-Kutta method. Then, the responses of
the flexible follower undergoing the four different motions are
investigated in time domain and in frequency domain.
Abstract: This paper investigates the effect of replacing
crankshaft with cam on the indicated torque during compression and
power strokes in internal combustion engines. A Cycloidal cam
profile was used in Revetec engine to calculate and compare the
torque to a conventional engine, using a computational method.
Firstly, the cylinder pressure was calculated using Ferguson equation,
and then the torque calculated depending on cylinder pressure values
in every crank angle. the results showed that by using Cycloidal cam
profile in Revetec engine the torque can increased by 14% compared
with conventional engines, which means an increase in engine
efficiency.