Abstract: In this study, the Reynolds-Stress-Navier-Stokes framework is utilized to investigate the flow inside the diesel injector nozzle. The flow is assumed to be multiphase as the formation of vapor by pressure drop is visualized. For pressure and velocity linkage, the coupled algorithm is used. Since the cavitation phenomenon inherently is unsteady, the quasi-steady approach is utilized for saving time and resources in the current study. Schnerr-Sauer cavitation model is used, which was capable of predicting flow behavior both at the initial and final steps of the cavitation process. Two different turbulent models were used in this study to clarify which one is more capable in predicting cavitation inception and super-cavitation. It was found that K-ε was more compatible with the Shnerr-Sauer cavitation model; therefore, the mentioned model is used for the rest of this study.
Abstract: Cavitation inside a diesel injector nozzle is investigated numerically in this study. The Reynolds Stress Navier Stokes set of equations (RANS) are utilized to investigate flow behavior inside the nozzle numerically. Moreover, K-ε turbulent model is found to be a better approach comparing to K-ω turbulent model. The Winklhofer rectangular shape nozzle is also simulated in order to verify the current numerical scheme, and with the mass flow rate approach, the current solution is verified. Afterward, a six-hole real size nozzle was simulated and it was found that among the different fuels used in this study with the same condition, diesel fuel provides the largest length of cavitation. Also, it was found that at the same boundary condition, rapeseed methyl ester (RME) fuel leads to the highest value of discharge coefficient and mass flow rate.
Abstract: A Gerotor pump is composed of an external and internal gear with conjugate cycloidal profiles. From suction to delivery ports, the fluid is transported inside cavities formed by teeth and driven by the shaft. From a geometric and conceptional side it is worth to note that the internal gear has one tooth less than the external one. Simcenter Amesim v.16 includes a new submodel for modelling the hydraulic Gerotor pumps behavior (THCDGP0). This submodel considers leakages between teeth tips using Poiseuille and Couette flows contributions. From the 3D CAD model of the studied pump, the “CAD import” tool takes out the main geometrical characteristics and the submodel THCDGP0 computes the evolution of each cavity volume and their relative position according to the suction or delivery areas. This module, based on international publications, presents robust results up to 6 000 rpm for pressure greater than atmospheric level. For higher rotational speeds or lower pressures, oil aeration and cavitation effects are significant and highly drop the pump’s performance. The liquid used in hydraulic systems always contains some gas, which is dissolved in the liquid at high pressure and tends to be released in a free form (i.e. undissolved as bubbles) when pressure drops. In addition to gas release and dissolution, the liquid itself may vaporize due to cavitation. To model the relative density of the equivalent fluid, modified Henry’s law is applied in Simcenter Amesim v.16 to predict the fraction of undissolved gas or vapor. Three parietal pressure sensors have been set up upstream from the pump to estimate the sound speed in the oil. Analytical models have been compared with the experimental sound speed to estimate the occluded gas content. Simcenter Amesim v.16 model was supplied by these previous analyses marks which have successfully improved the simulations results up to 14 000 rpm. This work provides a sound foundation for designing the next Gerotor pump generation reaching high rotation range more than 25 000 rpm. This improved module results will be compared to tests on this new pump demonstrator.
Abstract: Cavitation under static negative pressure is not revealed well. The Berthelot method to generate such negative pressure can be a means to study cavitation inception. In this study, metal Berthelot tubes built in observation windows are newly developed and are checked whether high static negative pressure is generated or not. Negative pressure in the tube with a pair of a corundum plate and an aluminum gasket increased with temperature cycles. The trend was similar to that as reported before.
Abstract: Tip vortex cavitation is one of well known patterns of
cavitation phenomenon which occurs in axial pumps. This pattern of
cavitation occurs due to pressure difference between the pressure and
suction sides of blades of an axial pump. Since the pressure in the
pressure side of the blade is higher than the pressure in its suction
side, thus a very small portion of liquid flow flows back from
pressure side to the suction side. This fact is cause of tip vortex
cavitation and gap cavitation that may occur in axial pumps. In this
paper the results of our experimental investigation about movement
of tip vortex cavitation along blade edge due to reduction of pump
flow rate in an axial pump is reported. Results show that reduction of
pump flow rate in conjunction with increasing of outlet pressure
causes movement of tip vortex cavitation along blade edge towards
the blade tip. Results also show that by approaching tip vortex
cavitation to the blade tip, vortex tip pattern of cavitation replaces
with a cavitation phenomenon on the blade tip. Furthermore by
further reduction of pump flow rate and increasing of outlet pressure,
an unstable cavitation phenomenon occurs between each blade
leading edge and the next blade trailing edge.
Abstract: This analysis investigates the distortion of flow
measurement and the increase of cavitation along orifice
flowmeter. The analysis using the numerical method (CFD)
validated the distortion of flow measurement through the inlet
velocity profile considering the convergence and grid
dependency. Realizable k-e model was selected and y+ was
about 50 in this numerical analysis. This analysis also estimated
the vulnerability of cavitation effect due to inlet velocity profile.
The investigation concludes that inclined inlet velocity profile
could vary the pressure which was measured at pressure tab
near pipe wall and it led to distort the pressure values ranged
from -3.8% to 5.3% near the orifice plate and to make the
increase of cavitation. The investigation recommends that the
fully developed inlet velocity flow is beneficial to accurate flow
measurement in orifice flowmeter.
Abstract: The interaction of the blade tip with the casing
boundary layer and the leakage flow may lead to a kind of cavitation
namely tip vortex cavitation. In this study, the onset of tip vortex
cavitation was experimentally investigated in an axial flow pump.
For a constant speed and a fixed angle of attack and by changing the
flow rate, the pump head, input power, output power and efficiency
were calculated and the pump characteristic curves were obtained.
The cavitation phenomenon was observed with a camera and a
stroboscope. Finally, the critical flow region, which tip vortex
cavitation might have occurred, was identified. The results show that
just by adjusting the flow rate, out of the specified region, the
possibility of occurring tip vortex cavitation, decreases to a great
extent.