Abstract: A large variety of pipe flange is required in marine
and construction industry. Pipe flanges are usually welded or screwed
to the pipe end and are connected with bolts. This approach is very
simple and widely used for a long time; however, it results in high
development cost and low productivity, and the productions made by
this approach usually have safety problem at the welding area. In this
research, a new approach of forming pipe flange based on cold
forging and floating die concept is presented. This innovative
approach increases the effectiveness of the material usage and save
the time cost compared with conventional welding method. To ensure the dimensional accuracy of the final product, the finite
element analysis (FEA) was carried out to simulate the process of
cold forging, and the orthogonal experiment methods were used to
investigate the influence of four manufacturing factors (pin die angle,
pipe flange angle, rpm, pin die distance from clamp jig) and predicted
the best combination of them. The manufacturing factors were
obtained by numerical and experimental studies and it shows that the
approach is very useful and effective for the forming of pipe flange,
and can be widely used later.
Abstract: The mixture between two fluids of different salinity has been proven to capable of producing electricity in an ocean salinity energy conversion system known as hydrocratic generator. The system relies on the difference between the salinity of the incoming fresh water and the surrounding sea water in the generator. In this investigation, additional parameter is introduced which is the temperature difference between the two fluids; hence the system is known as Ocean Salinity and Temperature Energy Conversion System (OSTEC). The investigation is divided into two papers. This first paper of Part 1 presents the theoretical formulation by considering the effect of fluid dynamic viscosity known as Viscosity Model and later compares with the conventional formulation which is Density Model. The dynamic viscosity model is used to predict the dynamic of the fluids in the system which in turns gives the analytical formulation of the potential power output that can be harvested.