Abstract: Holistic methods covering the development process as
a whole – e.g. systems engineering – have established themselves in
product design. However, technical product optimization,
representing improvements in efficiency and/or minimization of loss,
usually applies to single components of a system. A holistic approach
is being defined based on a hierarchical point of view of systems
engineering. This is subsequently presented using the example of an
electromechanical flywheel energy storage system for automotive
applications.
Abstract: The product development process has undergone many changes concomitant with world progress in order to produce products that meet customer needs quickly and inexpensively. Analysis-Led Design (ALD) is one of the latest methods in the product development process. It focuses more on up-front engineering, a product quality optimization process that starts early in the conceptual design stage. Product development and manufacturing through ALD utilizes digital tools extensively for design, analysis and product optimization. This study uses computer-aided design (CAD) and finite element method (FEM) simulation to examine the modes of deformation of tubular members under axial loading. A multiple-combination impact absorption tubular member, referred to as a compress–expand member, is proposed as a substitute for the conventional thin-walled cylindrical tube to be used as a vehicle’s crash box. The study of deformation modes is crucial for evaluating the geometrical dimension limits by which a member can absorb energy efficiently.