Abstract: Conical sections and shells of metal plates manufactured by 3-roller conical bending process are widely used in the industries. The process is completed by first bending the metal plates statically and then dynamic roller bending sequentially. It is required to have an analytical model to get maximum bending force, for optimum design of the machine, for static bending stage. Analytical models assuming various stress conditions are considered and these analytical models are compared considering various parameters and reported in this paper. It is concluded from the study that for higher bottom roller inclination, the shear stress affects greatly to the static bending force whereas for lower bottom roller inclination it can be neglected.
Abstract: 3-roller conical bending process is widely used in the
industries for manufacturing of conical sections and shells. It
involves static as well dynamic bending stages. Analytical models for
prediction of bending force during static as well as dynamic bending
stage are available in the literature. In this paper bending forces
required for static bending stage and dynamic bending stages have
been compared using the analytical models. It is concluded that force
required for dynamic bending is very less as compared to the bending
force required during the static bending stage.