Abstract: Within the collaborative research center 666 a new
product development approach and the innovative manufacturing
method of linear flow splitting are being developed. So far the design process is supported by 3D-CAD models utilizing User Defined
Features in standard CAD-Systems. This paper now presents new
functions for generating 3D-models of integral sheet metal products with bifurcations using Siemens PLM NX 6. The emphasis is placed
on design and semi-automated insertion of User Defined Features.
Therefore User Defined Features for both, linear flow splitting
and its derivative linear bend splitting, were developed. In order to facilitate the modeling process, an application was developed
that guides through the insertion process. Its usability and dialog layout adapt known standard features. The work presented here has
significant implications on the quality, accurateness and efficiency of the product generation process of sheet metal products with higher
order bifurcations.