Abstract: Applying a rigorous process to optimize the elements
of a supply-chain network resulted in reduction of the waiting time
for a service provider and customer. Different sources of downtime
of hydraulic pressure controller/calibrator (HPC) were causing
interruptions in the operations. The process examined all the issues to
drive greater efficiencies. The issues included inherent design issues
with HPC pump, contamination of the HPC with impurities, and the
lead time required for annual calibration in the USA.
HPC is used for mandatory testing/verification of formation
tester/pressure measurement/logging-while drilling tools by oilfield
service providers, including Halliburton.
After market study andanalysis, it was concluded that the current
HPC model is best suited in the oilfield industry. To use theexisting
HPC model effectively, design andcontamination issues were
addressed through design and process improvements. An optimum
network is proposed after comparing different supply-chain models
for calibration lead-time reduction.
Abstract: Real-time measurement of applied forces, like tension, compression, torsion, and bending moment, identifies the transferred energies being applied to the bottomhole assembly (BHA). These forces are highly detrimental to measurement/logging-while-drilling tools and downhole equipment. Real-time measurement of the dynamic downhole behavior, including weight, torque, bending on bit, and vibration, establishes a real-time feedback loop between the downhole drilling system and drilling team at the surface. This paper describes the numerical analysis of the strain data acquired by the measurement tool at different locations on the strain pockets. The strain values obtained by FEA for various loading conditions (tension, compression, torque, and bending moment) are compared against experimental results obtained from an identical experimental setup. Numerical analyses results agree with experimental data within 8% and, therefore, substantiate and validate the FEA model. This FEA model can be used to analyze the combined loading conditions that reflect the actual drilling environment.
Abstract: Reservoirs with high pressures and temperatures
(HPHT) that were considered to be atypical in the past are now
frequent targets for exploration. For downhole oilfield drilling tools
and components, the temperature and pressure affect the mechanical
strength. To address this issue, a finite element analysis (FEA) for
206.84 MPa (30 ksi) pressure and 165°C has been performed on the
pressure housing of the measurement-while-drilling/logging-whiledrilling
(MWD/LWD) density tool.
The density tool is a MWD/LWD sensor that measures the density
of the formation. One of the components of the density tool is the
pressure housing that is positioned in the tool. The FEA results are
compared with the experimental test performed on the pressure
housing of the density tool. Past results show a close match between
the numerical results and the experimental test. This FEA model can
be used for extreme HPHT and ultra HPHT analyses, and/or optimal
design changes.