Abstract: Significant changes in oil and gas drilling have
emphasized the need to verify the integrity and reliability of drill
stem components. Defects are inevitable in cast components,
regardless of application; but if these defects go undetected, any
severe defect could cause down-hole failure.
One such defect is shrinkage porosity. Castings with lower level
shrinkage porosity (CB levels 1 and 2) have scattered pores and do
not occupy large volumes; so pressure testing and helium leak testing
(HLT) are sufficient for qualifying the castings. However, castings
with shrinkage porosity of CB level 3 and higher, behave erratically
under pressure testing and HLT making these techniques insufficient
for evaluating the castings- integrity.
This paper presents a case study to highlight how the radiography
technique is much more effective than pressure testing and HLT.