Abstract: The purpose of this research paper on the subject of Leadership Effectiveness attempts to conduct a focused amount of research to examine the employees’ perceptions pertaining to specific competencies of leadership effectiveness in Indian manufacturing industries and to correlate their perceptions between private sectors and public sector undertakings. It specifically looks at the current definitions of leadership and looks at some historical background information relating to the more common theories that relate to leadership and effectiveness. This research was conducted by using a variety of current books and periodical articles on the topic of leadership effectiveness and employees’ perceptions. A number of leadership effectiveness competencies have been identified. The demographic details and perception of the employees on importance of leadership effectiveness competencies have been obtained through a well designed online questionnaire. For this purpose, a likert scale of seven-point has been used. Descriptive and inferential statistics is used to analyze the gathered data.
Abstract: There are various modes of transport in metro cities in India, auto-rickshaws being one of them. Auto-rickshaws provide connectivity to all the places in the city offering last mile connectivity. Among all the modes of transport the auto-rickshaw industry is the most unorganized and inefficient. Although unions exist in different cities they aren’t good enough to cope up with the upcoming advancements in the field of technology. An introduction of simple technology in this field may do wonders and help increase the revenues. This paper aims to organize this segment under a single umbrella using GPS devices and mobile phones. The paper includes surveys of about 300 auto-rickshaw drivers and 1000 plus commuters across 6 metro cities in India. Carrying out research and analysis provides a base for the development of this model and implementation of this innovative technique, which is discussed in this paper in detail with ample emphasis given on the implementation of this model.
Abstract: Challenges resulting from an international and dynamic business environment are increasingly being passed on from manufacturing companies to external service providers. Especially providers of complex, customer-specific industry services have to cope with continuously changing requirements. This is particularly true for contract logistics service providers. They are forced to develop efficient and highly flexible structures and strategies to meet their customer’s needs. One core element they have to focus on is the reorganization of their service development and sales process. Based on an action research approach, this study develops and tests a concept to streamline tender management for contract logistics service providers. The concept of modularized service architecture is deployed in order to derive a practice-oriented approach for the modularization of complex service portfolios and the design of customized quotes. These findings are evaluated regarding their applicability in other service sectors and practical recommendations are given.
Abstract: Vibration analysis of screw compressors is one of the most challenging cases in preventive maintenance. This kind of equipment considered as vibration bad actor facilities in industrial plants. On line condition monitoring systems developed too much in recent years. The high frequency vibration of ball bearings, gears, male and female caused complex fast Fourier transform (FFT) and time wave form (TWF) in screw compressors. The male and female randomly are sent to balance shop for balancing operation. This kind of operation usually caused some bending in rotors during the process that could cause further machining in such equipment. This kind of machining operation increased the vibration analysis complexity beside some process characteristic abnormality like inlet and out let pressure and temperature. In this paper mechanical principal and different type of screw compressors explained. Besides, some new condition monitoring systems and techniques for screw compressors discussed. Finally, one of the common behavior of oil injected twin rotary screw compressors called hydraulic unbalance that usually occurred after machining operation of male or female and have some specific characteristics in FFT and TWF discussed in details through a case history related to Iran oil industries.
Abstract: The introduction of more stringent pollution regulations, in relation to financial and social pressures for sustainable development, has pressed toward limiting the volumes of industrial and domestic effluents discharged into the environment - as well as to increase the efforts within research and development of new or more efficient wastewater treatment technologies. Considering both discharge volume and effluent composition, wastewater generated by the textile industry is rated as the most polluting among all industrial sectors. The pollution load is mainly due to spent dye baths, which are composed of unreacted dyes, dispersing agents, surfactants, salts and organics. In the present investigation, the textile dye wastewater was characterized by high color, chemical oxygen demand (COD), total dissolved solids (TDS) and pH. Electrochemical oxidation process for four plate electrodes was carried out at five different current intensities, out of which 0.14A has achieved maximum percentage removal of COD with 75% and 83% of color. The COD removal rate in kg COD/h/m2 decreases with increase in the current intensity. The energy consumption increases with increase in the current intensity. Hence, textile dye wastewater can be effectively pretreated by electrochemical oxidation method where the process limits objectionable color while leaving the COD associated with organics left for natural degradation thus causing a sustainable reduction in pollution load.
Abstract: Due to the volatile global economy, enterprises are increasingly focusing on logistics. By investing in suitable measures a company can increase their logistic performance and assert themselves over the competition. However, enterprises are also faced with the challenge of investing available capital for maximum profits. In order to be able to create an informed and quantifiably comprehensible basis for a decision, enterprises need a suitable model for logistically and monetarily evaluating measures in production. Previously, within the frame of Collaborate Research Centre 489 (SFB 489) at the Institute for Production Systems and Logistics, (IFA) a Logistic Information System was developed specifically for providing enterprises in the forging industry with support when making decisions. Based on this research, a new initiative referred to as ‘Transfer Project T7’, aims to develop a universal approach for logistically and monetarily evaluating production measures. This paper focuses on the structural measure echelon storage and their impact on the entire production system.
Abstract: This work deals with parameter identification of permanent magnet motors, a class of ac motor which is particularly important in industrial automation due to characteristics like applications high performance, are very attractive for applications with limited space and reducing the need to eliminate because they have reduced size and volume and can operate in a wide speed range, without independent ventilation. By using experimental data and genetic algorithm we have been able to extract values for both the motor inductance and the electromechanical coupling constant, which are then compared to measure and/or expected values.
Abstract: This article is focused on the thermal spray coating machining issue. Those are irreplaceable in many areas of nowadays industrial branches such as aerospace industry, mostly thanks to their excellent qualities in production and also in renovation of machinery parts. The principals of thermal spraying and elementary diversification are described in introduction. Plasma coating method of composite materials – cermets – is described more thoroughly. The second part describes thermal spray coating machining and grinding in detail. This part contains suggestion of appropriate grinding tool and assessment of cutting conditions used for grinding a given part. Conclusion describes a problem which occurred while grinding a cermet thermal spray coating with a specially designed grindstone and a way to solve this problem.
Abstract: In the present time, energy crises is considered a severe problem across the world. For the protection of global environment and maintain ecological balance, energy saving is considered one of the most vital issues from the view point of fuel consumption. As the industrial sectors everywhere continue efforts to improve their energy efficiency, recovering waste heat losses provides an attractive opportunity for an emission free and less costly energy resource. In the other hand the using of solar energy has become more insistent particularly after the high gross of prices and running off the conventional energy sources. Therefore, it is essential that we should endeavor for waste heat recovery as well as solar energy by making significant and concrete efforts. For these reasons this investigation is carried out to study and analyze the performance of a power plant working by a combined cycle in which heat recovery system generator (HRSG) gets its energy from the waste heat of a gas turbine unit. Evaluation of the performance of the plant is based on different thermal efficiencies of the main components in addition to the second law analysis considering the exergy destructions for the whole components. The contribution factors including the solar as well as the wasted energy are considered in the calculations. The final results have shown that there is significant exergy destruction in solar concentrator and the combustion chamber of the gas turbine unit. Other components such as compressor, gas turbine, steam turbine and heat exchangers having insignificant exergy destruction. Also, solar energy can contribute by about 27% of the input energy to the plant while the energy lost with exhaust gases can contribute by about 64% at maximum cases.
Abstract: Excavators are high power machines used in the mining, agricultural and construction industry whose principal functions are digging (material removing), ground leveling and material transport operations. During the digging task there are certain unknown forces exerted by the bucket on the soil and the digging operation is repetitive in nature. Automation of the digging task can be performed by an automatically controlled excavator system, which is not only control the forces but also follow the planned digging trajectories. To develop such a controller for automated excavation, it is required to develop a dynamic model to describe the behavior of the control system during digging operation and motion of excavator with time. The presented work described a dynamic model needed for controller design and which is derived by applying Lagrange-Euler approach. The developed dynamic model is intended for further development of an automated excavation control system for light duty construction work and can be applied for heavy duty or all types of backhoe excavators.
Abstract: For vacuum cleaned dust filters there exist no calculation methods to determine design parameters (e.g. traverse velocity of the nozzle, filter area…). In this work a method to calculate the optimum traverse velocity of the nozzle of an industrial-size flat dust filter at a given mean pressure drop and filter face velocity was elaborated. Well-known equations for the design of a cleanable multi-chamber bag-house-filter were modified in order to take into account a continuously regeneration of a dust filter by a nozzle. Thereby, the specific filter medium resistance and the specific cake resistance values are needed which can be derived from filter tests under constant operation conditions.
A lab-scale filter test rig was used to derive the specific filter media resistance value and the specific cake resistance value for vacuum cleaned filter operation. Three different filter media were tested and the determined parameters were compared to each other.
Abstract: Asymmetric incremental sheet forming (AISF) could significantly reduce costs incurred by the fabrication of complex industrial components with a minimal environmental impact. The AISF experiments were carried out on commercially pure titanium (Ti-Gr2), Timetal (15-3-3-3) alloy, and Ti-6Al-4V (Ti-Gr5) alloy. A special testing geometry was used to characterize the titanium alloys properties from the point of view of the forming zone and titanium structure effect. The structure and properties of the materials were assessed by means of metallographic analyses and microhardness measurements.The highest differences in the parameters assessed as a function of the sampling zone were observed in the case of alpha-phase Ti-Gr2at the expense of the most substantial sheet thinning occurrence. A springback causes a smaller stored deformation in Timetal (β alloy) resulting in less pronounced microstructure refinement and microhardness increase. Ti-6Al-4V alloy exhibited early failure due to its poor formability at ambient temperature.
Abstract: Steam reforming is industrially important as it is
incorporated in several major chemical processes including the
production of ammonia, methanol, hydrogen and ox alcohols. Due to
the strongly endothermic nature of the process, a large amount of heat
is supplied by fuel burning (commonly natural gas) in the furnace
chamber. Reaction conversions, tube catalyst life, energy
consumption and CO2 emission represent the principal factors
affecting the performance of this unit and are directly influenced by
the high operating temperatures and pressures.
This study presents a simulation of the performance of the
reforming of methane in a primary reformer, through a developed
empirical relation which enables to investigate the effects of
operating parameters such as the pressure, temperature, steam to
carbon ratio on the production of hydrogen, as well as the fraction of
non converted methane.
It appears from this analysis that the exit temperature Te, the
operating pressure as well the steam to carbon ratio has an important
effect on the reforming of methane.
Abstract: The two primary objectives of this research were (1)
to examine the current knowledge and actual circumstance of
agricultural workers about mangosteen product processing; and (2) to
analyze and evaluate ways to develop capacity of mangosteen
product processing. The population of this study was 15,125 people
who work in the agricultural sector, in this context, mangosteen
production, in the eastern part of Thailand that included Chantaburi
Province, Rayong Province, Trad Province and Pracheenburi
Province. The sample size based on Yamane’s calculation with 95%
reliability was therefore 392 samples. Mixed method was employed
included questionnaire and focus group discussion with
Connoisseurship Model used in order to collect quantitative and
qualitative data. Key informants were used in the focus group
including agricultural business owners, academic people in agro food
processing, local academics, local community development staff,
OTOP subcommittee, and representatives of agro processing
industry professional organizations. The study found that the
majority of the respondents agreed with a high level (in five- rating
scale) towards most of variables of knowledge management in agro
food processing. The result of the current knowledge and actual
circumstance of agricultural human resource in an arena of
mangosteen product processing revealed that mostly, the respondents
agreed at a high level to establish 7 variables. The guideline to
developing the body of knowledge in order to enhance the capacity
of the agricultural workers in mangosteen product processing was
delivered in the focus group discussion. The discussion finally
contributed to an idea to produce manuals for mangosteen product
processing methods, with 4 products chosen: (1) mangosteen soap;
(2) mangosteen juice; (3) mangosteen toffee; and (4) mangosteen
preserves or jam.
Abstract: The paper presents an analysis of the innovation performance of small and medium-sized furniture enterprises in Bulgaria, accounting for over 97% of the companies in the sector. It contains advanced features of innovation in enterprises, specific features of the furniture industry in Bulgaria and analysis of the results of studies on the topic. The results from studies of three successive periods - 2006-2008; 2008-2010; 2010-2012, during which were studied 594 small and medium-sized furniture enterprises. There are commonly used in the EU definitions and indicators (European Commission, OECD, Oslo Manual), which allows for the comparability of results.
Abstract: This paper gave an attempt in prioritizing information
technologies that organizations should give concentration. The case
study was organizations in the automotive assembly industry in
Thailand. Data were first collected to gather all information
technologies known and used in the automotive assembly industry in
Thailand. Five experts from the industries were surveyed based on
the concept of fuzzy DEMATEL. The information technologies were
categorized into six groups, which were communication, transaction,
planning, organization management, warehouse management, and
transportation. The cause groups of information technologies for each
group were analyzed and presented. Moreover, the relationship
between the used and the significant information technologies was
given. Discussions based on the used information technologies and
the research results are given.
Abstract: Industries using conventional fossil fuels have an
interest in better understanding the mechanism of particulate
formation during combustion since such is responsible for emission
of undesired inorganic elements that directly impact the atmospheric
pollution level. Fine and ultrafine particulates have tendency to
escape the flue gas cleaning devices to the atmosphere. They also
preferentially collect on surfaces in power systems resulting in
ascending in corrosion inclination, descending in the heat transfer
thermal unit, and severe impact on human health. This adverseness
manifests particularly in the regions of world where coal is the
dominated source of energy for consumption.
This study highlights the behavior of calcium transformation as
mineral grains verses organically associated inorganic components
during pulverized coal combustion. The influence of existing type of
calcium on the coarse, fine and ultrafine mode formation mechanisms
is also presented. The impact of two sub-bituminous coals on particle
size and calcium composition evolution during combustion is to be
assessed. Three mixed blends named Blends 1, 2, and 3 are selected
according to the ration of coal A to coal B by weight. Calcium
percentage in original coal increases as going from Blend 1 to 3.
A mathematical model and a new approach of describing
constituent distribution are proposed. Analysis of experiments of
calcium distribution in ash is also modeled using Poisson distribution.
A novel parameter, called elemental index λ, is introduced as a
measuring factor of element distribution.
Results show that calcium in ash that originally in coal as mineral
grains has index of 17, whereas organically associated calcium
transformed to fly ash shown to be best described when elemental
index λ is 7.
As an alkaline-earth element, calcium is considered the
fundamental element responsible for boiler deficiency since it is the
major player in the mechanism of ash slagging process. The
mechanism of particle size distribution and mineral species of ash
particles are presented using CCSEM and size-segregated ash
characteristics. Conclusions are drawn from the analysis of
pulverized coal ash generated from a utility-scale boiler.
Abstract: Urban road dust comprises of a range of potentially
toxic metal elements and plays a critical role in degrading urban
receiving water quality. Hence, assessing the metal composition and
concentration in urban road dust is a high priority. This study
investigated the variability of metal composition and concentrations
in road dust in 4 different urban land uses in Gold Coast, Australia.
Samples from 16 road sites were collected and tested for selected 12
metal species. The data set was analyzed using both univariate and
multivariate techniques. Outcomes of the data analysis revealed that
the metal concentrations inroad dust differs considerably within and
between different land uses. Iron, aluminum, magnesium and zinc are
the most abundant in urban land uses. It was also noted that metal
species such as titanium, nickel, copper and zinc have the highest
concentrations in industrial land use. The study outcomes revealed
that soil and traffic related sources as key sources of metals deposited
on road surfaces.
Abstract: In today’s business environment, companies should
make strategic decisions to gain sustainable competitive advantage.
Order selection is a crucial issue among these decisions especially for
steel production industry. When the companies allocate a high
proportion of their design and production capacities to their ongoing
projects, determining which customer order should be chosen among
the potential orders without exceeding the remaining capacity is the
major critical problem. In this study, it is aimed to identify and
prioritize the evaluation factors for the customer order selection
problem. Conjoint Analysis is used to examine the importance level
of each factor which is determined as the potential profit rate per unit
of time, the compatibility of potential order with available capacity,
the level of potential future order with higher profit, customer credit
of future business opportunity, and the negotiability level of
production schedule for the order.
Abstract: Pioneer networked systems assume that connections are reliable, and a faulty operation will be considered in case of losing a connection. Transient connections are typical of mobile devices. Areas of application of data sharing system such as these, lead to the conclusion that network connections may not always be reliable, and that the conventional approaches can be improved. Nigerian commercial banking industry is a critical system whose operation is increasingly becoming dependent on information technology (IT) driven information system. The proposed solution to this problem makes use of a hierarchically clustered network structure which we selected to reflect (as much as possible) the typical organizational structure of the Nigerian commercial banks. Representative transactions such as data updates and replication of the results of such updates were used to simulate the proposed model to show its applicability.