Abstract: Reno-pin contact test is a method that is controlled by
DC motor used to characterize electronic chips. This method is used in
electronic and telecommunication devices. A new electric
performance testing system is developed in which the testing method
is controlled by using Piezoelectric Transducer (PZT) instead of DC
motor which reduces vibration and noise. The vertical displacement of
the Reno-pin is very short in the Reno-pin contact testing system. Now
using a flexible guide in the new Reno-pin contact system, the vertical
movement of the Reno-pin is increased many times of the existing
Reno-pin contact testing method using DC motor. Using the present
electric performance testing system with a flexible hinge and PZT
instead of DC motor, manufacturing of electronic chips are able to
characterize chips with low cost and high speed.
Abstract: Recently, the issue of machine condition monitoring
and fault diagnosis as a part of maintenance system became global
due to the potential advantages to be gained from reduced
maintenance costs, improved productivity and increased machine
availability. The aim of this work is to investigate the effectiveness
of a new fault diagnosis method based on power spectral density
(PSD) of vibration signals in combination with decision trees and
fuzzy inference system (FIS). To this end, a series of studies was
conducted on an external gear hydraulic pump. After a test under
normal condition, a number of different machine defect conditions
were introduced for three working levels of pump speed (1000, 1500,
and 2000 rpm), corresponding to (i) Journal-bearing with inner face
wear (BIFW), (ii) Gear with tooth face wear (GTFW), and (iii)
Journal-bearing with inner face wear plus Gear with tooth face wear
(B&GW). The features of PSD values of vibration signal were
extracted using descriptive statistical parameters. J48 algorithm is
used as a feature selection procedure to select pertinent features from
data set. The output of J48 algorithm was employed to produce the
crisp if-then rule and membership function sets. The structure of FIS
classifier was then defined based on the crisp sets. In order to
evaluate the proposed PSD-J48-FIS model, the data sets obtained
from vibration signals of the pump were used. Results showed that
the total classification accuracy for 1000, 1500, and 2000 rpm
conditions were 96.42%, 100%, and 96.42% respectively. The results
indicate that the combined PSD-J48-FIS model has the potential for
fault diagnosis of hydraulic pumps.
Abstract: This paper presents modern vibration signalprocessing
techniques for vehicle gearbox fault diagnosis, via the
wavelet analysis and the Squared Envelope (SE) technique. The
wavelet analysis is regarded as a powerful tool for the detection of
sudden changes in non-stationary signals. The Squared Envelope
(SE) technique has been extensively used for rolling bearing
diagnostics. In the present work a scheme of using the Squared
Envelope technique for early detection of gear tooth pit. The pitting
defect is manufactured on the tooth side of a fifth speed gear on the
intermediate shaft of a vehicle gearbox. The objective is to
supplement the current techniques of gearbox fault diagnosis based
on using the raw vibration and ordered signals. The test stand is
equipped with three dynamometers; the input dynamometer serves as
the internal combustion engine, the output dynamometers introduce
the load on the flanges of output joint shafts. The gearbox used for
experimental measurements is the type most commonly used in
modern small to mid-sized passenger cars with transversely mounted
powertrain and front wheel drive; a five-speed gearbox with final
drive gear and front wheel differential. The results show that the
approaches methods are effective for detecting and diagnosing
localized gear faults in early stage under different operation
conditions, and are more sensitive and robust than current gear
diagnostic techniques.
Abstract: In this paper, an attempt has been made to obtain nonsensitive
solutions in the multi-objective optimization of a
photovoltaic/thermal (PV/T) air collector. The selected objective
functions are overall energy efficiency and exergy efficiency.
Improved thermal, electrical and exergy models are used to calculate
the thermal and electrical parameters, overall energy efficiency,
exergy components and exergy efficiency of a typical PV/T air
collector. A computer simulation program is also developed. The
results of numerical simulation are in good agreement with the
experimental measurements noted in the previous literature. Finally,
multi-objective optimization has been carried out under given
climatic, operating and design parameters. The optimized ranges of
inlet air velocity, duct depth and the objective functions in optimal
Pareto front have been obtained. Furthermore, non-sensitive solutions
from energy or exergy point of view in the results of multi-objective
optimization have been shown.
Abstract: The operating control parameters of injection
flushing type of electrical discharge machining process on stainless
steel 304 workpiece using copper tools are being optimized
according to its individual machining characteristic i.e. Electrode
Wear Ratio (EWR). Higher EWR would give bad dimensional
precision for the EDM machined workpiece because of high
electrode wear. Hence, the quality characteristic for EWR is set to
lower-the-better to achieve the optimum dimensional precision for
the machined workpiece. Taguchi method has been used for the
construction, layout and analysis of the experiment for EWR
machining characteristic. The use of Taguchi method in the
experiment saves a lot of time and cost of preparing and machining
the experiment samples. Therefore, an L18 Orthogonal array
which was the fundamental component in the statistical design of
experiments has been used to plan the experiments and Analysis of
Variance (ANOVA) is used to determine the optimum machining
parameters for this machining characteristic. The control
parameters selected for this optimization experiments are polarity,
pulse on duration, discharge current, discharge voltage, machining
depth, machining diameter and dielectric liquid pressure. The
result had shown that negative polarity machining parameter
setting will decreases EWR.
Abstract: Study fluid flow and heat transfer characteristics of
microchannel in a primary Cross-corrugated(CC) surface recuperators
with corrugations and without corrugations, using CFD method. The
pitch-over-height ratios P/H of Cross-corrugated (CC) surface is from
1.5 to 4.0, included angles β=75º. The study was performed using CFD
software FLUENT to create unit model and simulate fluid
temperature, velocity, heat transfer coefficient and other parameters.
The results from these simulations were compared to experimental
data. It is concluded that, when the Reynolds number is constant, if
increase P/H, j/f will decrease, also the decreasing trend will become
weak. Under the condition of P/H=2.2, if increase the inlet velocity j/f
will decrease; in addition, the heat transfer performance in surface
with corrugation will increase 10% compared to that without
corrugation. The study results can provide the basis to optimize the
design, select the type of heat transfer surface, the scale structure, and
heat-transfer surface arrangement for recuperators.
Abstract: This paper describes dynamic analysis using proposed
fast finite element method for a shock absorbing structure including a
sponge. The structure is supported by nonlinear concentrated springs.
The restoring force of the spring has cubic nonlinearity and linear
hysteresis damping. To calculate damping properties for the structures
including elastic body and porous body, displacement vectors as
common unknown variable are solved under coupled condition. Under
small amplitude, we apply asymptotic method to complex eigenvalue
problem of this system to obtain modal parameters. And then
expressions of modal loss factor are derived approximately. This
approach was proposed by one of the authors previously. We call this
method as Modal Strain and Kinetic Energy Method (MSKE method).
Further, using the modal loss factors, the discretized equations in
physical coordinate are transformed into the nonlinear ordinary
coupled equations using normal coordinate corresponding to linear
natural modes. This transformation yields computation efficiency. As
a numerical example of a shock absorbing structures, we adopt double
skins with a sponge. The double skins are supported by nonlinear
concentrated springs. We clarify influences of amplitude of the input
force on nonlinear and chaotic responses.
Abstract: The temperature distribution and the heat transfer
rates through a multi-layer door of a furnace were investigated. The
inside of the door was in contact with hot air and the other side of the
door was in contact with room air. Radiation heat transfer from the
walls of the furnace to the door and the door to the surrounding area
was included in the problem. This work is a two dimensional steady
state problem. The Churchill and Chu correlation was used to find
local convection heat transfer coefficients at the surfaces of the
furnace door. The thermophysical properties of air were the functions
of the temperatures. Polynomial curve fitting for the fluid properties
were carried out. Finite difference method was used to discretize for
conduction heat transfer within the furnace door. The Gauss-Seidel
Iteration was employed to compute the temperature distribution in
the door.
The temperature distribution in the horizontal mid plane of the
furnace door in a two dimensional problem agrees with the one
dimensional problem. The local convection heat transfer coefficients
at the inside and outside surfaces of the furnace door are exhibited.
Abstract: In this research, the laminar heat transfer of natural convection on vertical surfaces has been investigated. Most of the studies on natural convection have been considered constantly whereas velocity and temperature domain, do not change with time, transient one are used a lot. Governing equations are solved using a finite volume approach. The convective terms are discretized using the power-law scheme, whereas for diffusive terms the central difference is employed. Coupling between the velocity and pressure is made with SIMPLE algorithm. The resultant system of discretized linear algebraic equations is solved with an alternating direction implicit scheme. Then a configuration of rectangular fins is put in different ways on the surface and heat transfer of natural convection on these surfaces without sliding is studied and finally optimization is done.
Abstract: This paper analyses the torsional efforts in gas turbine-generator shafts caused by high speed automatic reclosing of transmission lines. This issue is especially important for cases of three phase short circuit and unsuccessful reclosure of lines in the vicinity of the thermal plant. The analysis was carried out for the thermal plant TERMOPERNAMBUCO located on Northeast region of Brazil. It is shown that stress level caused by lines unsuccessful reclosing can be several times higher than terminal three-phase short circuit. Simulations were carried out with detailed shaft torsional model provided by machine manufacturer and with the “Alternative Transient Program – ATP" program [1]. Unsuccessful three phase reclosing for selected lines in the area closed to the plant indicated most critical cases. Also, reclosing first the terminal next to the gas turbine gererator will lead also to the most critical condition. Considering that the values of transient torques are very sensible to the instant of reclosing, simulation of unsuccessful reclosing with statistics ATP switch were carried out for determination of most critical transient torques for each section of the generator turbine shaft.
Abstract: Self-sensing estimates the air gap within an electro
magnetic path by analyzing the bearing coil current and/or voltage
waveform. The self-sensing concept presented in this paper has been
developed within the research project “Active Magnetic Bearings
with Supreme Reliability" and is used for position sensor fault
detection.
Within this new concept gap calculation is carried out by an alldigital
analysis of the digitized coil current and voltage waveform.
For analysis those time periods within the PWM period are used,
which give the best results. Additionally, the concept allows the
digital compensation of nonlinearities, for example magnetic
saturation, without degrading signal quality. This increases the
accuracy and robustness of the air gap estimation and additionally
reduces phase delays.
Beneath an overview about the developed concept first
measurement results are presented which show the potential of this
all-digital self-sensing concept.
Abstract: State Dependent Riccati Equation (SDRE) approach is
a modification of the well studied LQR method. It has the capability of being applied to control nonlinear systems. In this paper the technique
has been applied to control the single inverted pendulum (SIP) which represents a rich class of nonlinear underactuated systems. SIP
modeling is based on Euler-Lagrange equations. A procedure is developed
for judicious selection of weighting parameters and constraint handling. The controller designed by SDRE technique here gives better results than existing controllers designed by energy based techniques.
Abstract: A lot of research made during these last 15 years
showed that the quantification of the springback has a significant role
in the industry of sheet metal forming. These studies were made with
the objective of finding techniques and methods to minimize or
completely avoid this permanent physical variation. Moreover, the
use of steel and aluminum alloys in the car industry and aviation
poses every day the problem of the springback. The determination in
advance of the quantity of the springback allows consequently the
design and manufacture of the tool. The aim of this paper is to study
experimentally the influence of the blank holder force BHF and the
radius of curvature of the die on the springback and their influence on
the strain in various zone of specimen.
The original of our purpose consist on tests which are ensured by
adapting a U-type stretching-bending device on a tensile testing
machine, where we studied and quantified the variation of the
springback according to displacement.
Abstract: The theoretical investigation is carried out to describe
the effect of increase of pressure waves amplitude in clean and bubbly liquid. The goal of the work is to capture the regime of multiple magnification of acoustic and shock waves in the liquid,
which enables to get appropriate conditions to enlarge collapses of
micro-bubbles. The influence of boundary conditions and frequency
of the governing acoustic field is studied for the case of the
cylindrical acoustic resonator. It has been observed the formation of
standing waves with large amplitude at resonant frequencies. The
interaction of the compression wave with gas and vapor bubbles is
investigated for the convergent channel. It is shown theoretically that
the chemical reactions, which occur inside gas bubbles, provide additional impulse to the wave, that affect strongly on the collapses
of the vapor bubbles
Abstract: In this study, a 3D combustion chamber was simulated
using FLUENT 6.32. Aim to obtain detailed information on
combustion characteristics and _ nitrogen oxides in the furnace and
the effect of oxygen enrichment in a combustion process. Oxygenenriched
combustion is an effective way to reduce emissions. This
paper analyzes NO emission, including thermal NO and prompt NO.
Flow rate ratio of air to fuel is varied as 1.3, 3.2 and 5.1 and the
oxygen enriched flow rates are 28, 54 and 68 lit/min. The 3D
Reynolds Averaged Navier Stokes (RANS) equations with standard
k-ε turbulence model are solved together by Fluent 6.32 software.
First order upwind scheme is used to model governing equations and
the SIMPLE algorithm is used as pressure velocity coupling. Results
show that for AF=1.3, increase the oxygen flow rate of oxygen
reduction in NO emissions is Lance. Moreover, in a fixed oxygen
enrichment condition, increasing the air to fuel ratio will increase the
temperature peak, but not the NO emission rate. As a result, oxygen
enrichment can reduce the NO emission at this kind of furnace in low
air to fuel rates.
Abstract: Multilobe bearings are found to be more stable than circular bearings. A three lobe bearing also possesses good stability characteristics. Sometimes the line of action of the load does not pass through the axis of a bearing and is shifted on either side by a few degrees. Load orientation is one of the factors that affect the stability of a three lobe bearing. The effect of load orientation on the stability of a three-lobe has been discussed in this paper. The results show that stability of a three-lobe bearing supporting either rigid or flexible rotor is increased for the positive values of load orientation i.e. when the load line is shifted in the opposite direction of rotation.
Abstract: In this work the numerical simulation of transient heat
transfer in a cylindrical probe is done. An experiment was conducted
introducing a steel cylinder in a heating chamber and registering its
surface temperature along the time during one hour. In parallel, a
mathematical model was solved for one dimension transient heat
transfer in cylindrical coordinates, considering the boundary
conditions of the test. The model was solved using finite difference
method, because the thermal conductivity in the cylindrical steel bar
and the convection heat transfer coefficient used in the model are
considered temperature dependant functions, and both conditions
prevent the use of the analytical solution. The comparison between
theoretical and experimental results showed the average deviation is
below 2%. It was concluded that numerical methods are useful in
order to solve engineering complex problems. For constant k and h,
the experimental methodology used here can be used as a tool for
teaching heat transfer in mechanical engineering, using mathematical
simplified models with analytical solutions.
Abstract: This work presents the highly accurate numerical calculation
of the natural frequencies for functionally graded beams with
simply supported boundary conditions. The Timoshenko first order
shear deformation beam theory and the higher order shear deformation
beam theory of Reddy have been applied to the functionally
graded beams analysis. The material property gradient is assumed
to be in the thickness direction. The Hamilton-s principle is utilized
to obtain the dynamic equations of functionally graded beams. The
influences of the volume fraction index and thickness-to-length ratio
on the fundamental frequencies are discussed. Comparison of the
numerical results for the homogeneous beam with Euler-Bernoulli
beam theory results show that the derived model is satisfactory.
Abstract: Simultaneous transient conduction and radiation heat
transfer with heat generation is investigated. Analysis is carried out
for both steady and unsteady situations. two-dimensional gray
cylindrical enclosure with an absorbing, emitting, and isotropically
scattering medium is considered. Enclosure boundaries are assumed
at specified temperatures. The heat generation rate is considered
uniform and constant throughout the medium. The lattice Boltzmann
method (LBM) was used to solve the energy equation of a transient
conduction-radiation heat transfer problem. The control volume finite
element method (CVFEM) was used to compute the radiative
information. To study the compatibility of the LBM for the energy
equation and the CVFEM for the radiative transfer equation, transient
conduction and radiation heat transfer problems in 2-D cylindrical
geometries were considered. In order to establish the suitability of the
LBM, the energy equation of the present problem was also solved
using the the finite difference method (FDM) of the computational
fluid dynamics. The CVFEM used in the radiative heat transfer was
employed to compute the radiative information required for the
solution of the energy equation using the LBM or the FDM (of the
CFD). To study the compatibility and suitability of the LBM for the
solution of energy equation and the CVFEM for the radiative
information, results were analyzed for the effects of various
parameters such as the boundary emissivity. The results of the LBMCVFEM
combination were found to be in excellent agreement with
the FDM-CVFEM combination. The number of iterations and the
steady state temperature in both of the combinations were found
comparable. Results are found for situations with and without heat
generation. Heat generation is found to have significant bearing on
temperature distribution.
Abstract: The development of shape and size of a crack in a
pressure vessel under uniaxial and biaxial loadings is important in
fitness-for-service evaluations such as leak-before-break. In this
work finite element modelling was used to evaluate the mean stress
and the J-integral around a front of a surface-breaking crack. A
procedure on the basis of ductile tearing resistance curves of high and
low constrained fracture mechanics geometries was developed to
estimate the amount of ductile crack extension for surface-breaking
cracks and to show the evolution of the initial crack shape. The
results showed non-uniform constraint levels and crack driving forces
around the crack front at large deformation levels. It was also shown
that initially semi-elliptical surface cracks under biaxial load
developed higher constraint levels around the crack front than in
uniaxial tension. However similar crack shapes were observed with
more extensions associated with cracks under biaxial loading.