Abstract: This study was aimed to investigate the machining
stability of a spindle tool with different preloaded amount. To this end,
the vibration tests were conducted on the spindle unit with different
preload to assess the dynamic characteristics and machining stability
of the milling machine. Current results demonstrate that the tool tip
frequency response characteristics and the machining stabilities in X
and Y direction are affected to change due to the different preload of
spindle bearings. As found from the results, a high preloaded spindle
tool shows higher limited cutting depth at mid position, while a spindle
with low preload shows a higher limited depth. This indicates that the
machining stability of a milling machine is affected to vary by the
spindle unit when it was assembled with different bearing preload.
Abstract: This paper presents the variation of the dynamic
characteristics of a spindle with the change of bearing preload. The
correlations between the variation of bearing preload and fundamental
modal parameters were first examined by conducting vibration tests on
physical spindle units. Experimental measurements show that the
dynamic compliance and damping ratio associated with the
dominating modes were affected to vary with variation of the bearing
preload. When the bearing preload was slightly deviated from a
standard value, the modal frequency and damping ability also vary to
different extent, which further enable the spindle to perform with
different compliance. For the spindle used in this study, a standard
preload value set on bearings would enable the spindle to behave a
higher stiffness as compared with others with a preload variation. This
characteristic can be served as a reference to examine the variation of
bearing preload of spindle in assemblage or operation.