Abstract: Monitoring the tool flank wear without affecting the
throughput is considered as the prudent method in production
technology. The examination has to be done without affecting the
machining process. In this paper we proposed a novel work that is
used to determine tool flank wear by observing the sound signals
emitted during the turning process. The work-piece material we used
here is steel and aluminum and the cutting insert was carbide
material. Two different cutting speeds were used in this work. The
feed rate and the cutting depth were constant whereas the flank wear
was a variable. The emitted sound signal of a fresh tool (0 mm flank
wear) a slightly worn tool (0.2 -0.25 mm flank wear) and a severely
worn tool (0.4mm and above flank wear) during turning process were
recorded separately using a high sensitive microphone. Analysis
using Singular Value Decomposition was done on these sound
signals to extract the feature sound components. Observation of the
results showed that an increase in tool flank wear correlates with an
increase in the values of SVD features produced out of the sound
signals for both the materials. Hence it can be concluded that wear
monitoring of tool flank during turning process using SVD features
with the Fuzzy C means classification on the emitted sound signal is
a potential and relatively simple method.
Abstract: The Neuro-Fuzzy hybridization scheme has become
of research interest in pattern classification over the past decade. The
present paper proposes a novel Modified Adaptive Fuzzy Inference
Engine (MAFIE) for pattern classification. A modified Apriori
algorithm technique is utilized to reduce a minimal set of decision
rules based on input output data sets. A TSK type fuzzy inference
system is constructed by the automatic generation of membership
functions and rules by the fuzzy c-means clustering and Apriori
algorithm technique, respectively. The generated adaptive fuzzy
inference engine is adjusted by the least-squares fit and a conjugate
gradient descent algorithm towards better performance with a
minimal set of rules. The proposed MAFIE is able to reduce the
number of rules which increases exponentially when more input
variables are involved. The performance of the proposed MAFIE is
compared with other existing applications of pattern classification
schemes using Fisher-s Iris and Wisconsin breast cancer data sets and
shown to be very competitive.