Abstract: A new hybrid method to realise high-precision
distortion determination for optical ultra-precision 3D measurement
systems based on stereo cameras using active light projection is
introduced. It consists of two phases: the basic distortion
determination and the refinement. The refinement phase of the
procedure uses a plane surface and projected fringe patterns as
calibration tools to determine simultaneously the distortion of both
cameras within an iterative procedure. The new technique may be
performed in the state of the device “ready for measurement" which
avoids errors by a later adjustment. A considerable reduction of
distortion errors is achieved and leads to considerable improvements
of the accuracy of 3D measurements, especially in the precise
measurement of smooth surfaces.