Abstract: We address the balancing problem of transfer lines in
this paper to find the optimal line balancing that minimizes the nonproductive
time. We focus on the tool change time and face
orientation change time both of which influence the makespane. We
consider machine capacity limitations and technological constraints
associated with the manufacturing process of auto cylinder heads.
The problem is represented by a mixed integer programming model
that aims at distributing the design features to workstations and
sequencing the machining processes at a minimum non-productive
time. The proposed model is solved by an algorithm established using
linearization schemes and Benders- decomposition approach. The
experiments show the efficiency of the algorithm in reaching the
exact solution of small and medium problem instances at reasonable
time.