Abstract: A green design for assembly model is presented to
integrate design evaluation and assembly and disassembly sequence
planning by evaluating the three activities in one integrated model. For
an assembled product, an assembly sequence planning model is
required for assembling the product at the start of the product life cycle.
A disassembly sequence planning model is needed for disassembling
the product at the end. In a green product life cycle, it is important to
plan how a product can be disassembled, reused, or recycled, before
the product is actually assembled and produced. Given a product
requirement, there may be several design alternative cases to design
the same product. In the different design cases, the assembly and
disassembly sequences for producing the product can be different. In
this research, a new model is presented to concurrently evaluate the
design and plan the assembly and disassembly sequences. First, the
components are represented by using graph based models. Next, a
particle swarm optimization (PSO) method with a new encoding
scheme is developed. In the new PSO encoding scheme, a particle is
represented by a position matrix defining an assembly sequence and a
disassembly sequence. The assembly and disassembly sequences can
be simultaneously planned with an objective of minimizing the total of
assembly costs and disassembly costs. The test results show that the
presented method is feasible and efficient for solving the integrated
design evaluation and assembly and disassembly sequence planning
problem. An example product is implemented and illustrated in this
paper.
Abstract: In the traditional concept of product life cycle management, the activities of design, manufacturing, and assembly are performed in a sequential way. The drawback is that the considerations in design may contradict the considerations in manufacturing and assembly. The different designs of components can lead to different assembly sequences. Therefore, in some cases, a good design may result in a high cost in the downstream assembly activities. In this research, an integrated design evaluation and assembly sequence planning model is presented. Given a product requirement, there may be several design alternative cases to design the components for the same product. If a different design case is selected, the assembly sequence for constructing the product can be different. In this paper, first, the designed components are represented by using graph based models. The graph based models are transformed to assembly precedence constraints and assembly costs. A particle swarm optimization (PSO) approach is presented by encoding a particle using a position matrix defined by the design cases and the assembly sequences. The PSO algorithm simultaneously performs design evaluation and assembly sequence planning with an objective of minimizing the total assembly costs. As a result, the design cases and the assembly sequences can both be optimized. The main contribution lies in the new concept of integrated design evaluation and assembly sequence planning model and the new PSO solution method. The test results show that the presented method is feasible and efficient for solving the integrated design evaluation and assembly planning problem. In this paper, an example product is tested and illustrated.