Abstract: Society demands more reliable manufacturing processes
capable of producing high quality products in shorter production
cycles. New control algorithms have been studied to satisfy this
paradigm, in which Fault-Tolerant Control (FTC) plays a significant
role. It is suitable to detect, isolate and adapt a system when a harmful
or faulty situation appears. In this paper, a general overview about
FTC characteristics are exposed; highlighting the properties a system
must ensure to be considered faultless. In addition, a research to
identify which are the main FTC techniques and a classification
based on their characteristics is presented in two main groups:
Active Fault-Tolerant Controllers (AFTCs) and Passive Fault-Tolerant
Controllers (PFTCs). AFTC encompasses the techniques capable of
re-configuring the process control algorithm after the fault has been
detected, while PFTC comprehends the algorithms robust enough
to bypass the fault without further modifications. The mentioned
re-configuration requires two stages, one focused on detection,
isolation and identification of the fault source and the other one in
charge of re-designing the control algorithm by two approaches: fault
accommodation and control re-design. From the algorithms studied,
one has been selected and applied to a case study based on an
industrial hydraulic-press. The developed model has been embedded
under a real-time validation platform, which allows testing the FTC
algorithms and analyse how the system will respond when a fault
arises in similar conditions as a machine will have on factory. One
AFTC approach has been picked up as the methodology the system
will follow in the fault recovery process. In a first instance, the fault
will be detected, isolated and identified by means of a neural network.
In a second instance, the control algorithm will be re-configured to
overcome the fault and continue working without human interaction.
Abstract: Continuously variable transmission (CVT) is a type of
automatic transmission that can change the gear ratio to any arbitrary
setting within the limits. The most common type of CVT operates on
a pulley system that allows an infinite variability between highest and
lowest gears with no discrete steps. However, the current CVT
system with hydraulic actuation method suffers from the power loss.
It needs continuous force for the pulley to clamp the belt and hold the
torque resulting in large amount of energy consumption. This study
focused on the development of an electromechanical actuated control
CVT to eliminate the problem that faced by the existing CVT. It is
conducted with several steps; computing and selecting the
appropriate sizing for stroke length, lead screw system and etc. From
the visual observation it was found that the CVT system of this
research is satisfactory.