Characteristics of Wall Thickness Increase in Pipe Reduction Process using Planetary Rolls
In recent years, global warming has become a
worldwide problem. The reduction of carbon dioxide emissions is a
top priority for many companies in the manufacturing industry. In the
automobile industry as well, the reduction of carbon dioxide emissions
is one of the most important issues. Technology to reduce the weight
of automotive parts improves the fuel economy of automobiles, and is
an important technology for reducing carbon dioxide. Also, even if
this weight reduction technology is applied to electric automobiles
rather than gasoline automobiles, reducing energy consumption
remains an important issue. Plastic processing of hollow pipes is one
important technology for realizing the weight reduction of automotive
parts. Ohashi et al. [1],[2] present an example of research on pipe
formation in which a process was carried out to enlarge a pipe
diameter using a lost core, achieving the suppression of wall thickness
reduction and greater pipe expansion than hydroforming.
In this study, we investigated a method to increase the wall
thickness of a pipe through pipe compression using planetary rolls.
The establishment of a technology whereby the wall thickness of a
pipe can be controlled without buckling the pipe is an important
technology for the weight reduction of products. Using the finite
element analysis method, we predicted that it would be possible to
increase the compression of an aluminum pipe with a 3mm wall
thickness by approximately 20%, and wall thickness by approximately
20% by pressing the hollow pipe with planetary rolls.
[1] T.Ohashi, K.Hayashi, Journal of Materials Processing Technology
Vol.138 (2003) 560-563.
[2] T. Ohashi, K.Matsui, Y.Saotome, Journal of Materials Processing
Technology, Vol.113 (2001) 98-102.
[3] Takuo Nagamachi, Onoda Yoshitomi, Kimura Sadao, Kitawaki Takeo,
Materials Transactions, Vol.45, No.4 (2004) 1328-1334.
[4] A. Shirayori, S. Fuchizawa, H. Ishigure, M. Narazaki, Journal of
Materials Processing Technology Vol.139 (2003) 58-63.
[5] Manabu KIUCHI, Ken SHINTANI, Joaunal of JSTP Vol.38
no.433(1997-2) 177-182.
[6] Yuji Kotani, Hisaki Watari and Akihiko Watanabe, Advanced Materials
Research Vol. 320 (2011) 456-461.
[1] T.Ohashi, K.Hayashi, Journal of Materials Processing Technology
Vol.138 (2003) 560-563.
[2] T. Ohashi, K.Matsui, Y.Saotome, Journal of Materials Processing
Technology, Vol.113 (2001) 98-102.
[3] Takuo Nagamachi, Onoda Yoshitomi, Kimura Sadao, Kitawaki Takeo,
Materials Transactions, Vol.45, No.4 (2004) 1328-1334.
[4] A. Shirayori, S. Fuchizawa, H. Ishigure, M. Narazaki, Journal of
Materials Processing Technology Vol.139 (2003) 58-63.
[5] Manabu KIUCHI, Ken SHINTANI, Joaunal of JSTP Vol.38
no.433(1997-2) 177-182.
[6] Yuji Kotani, Hisaki Watari and Akihiko Watanabe, Advanced Materials
Research Vol. 320 (2011) 456-461.
@article{"International Journal of Mechanical, Industrial and Aerospace Sciences:62049", author = "Yuji Kotani and Shunsuke Kanai and Hisaki Watari", title = "Characteristics of Wall Thickness Increase in Pipe Reduction Process using Planetary Rolls", abstract = "In recent years, global warming has become a
worldwide problem. The reduction of carbon dioxide emissions is a
top priority for many companies in the manufacturing industry. In the
automobile industry as well, the reduction of carbon dioxide emissions
is one of the most important issues. Technology to reduce the weight
of automotive parts improves the fuel economy of automobiles, and is
an important technology for reducing carbon dioxide. Also, even if
this weight reduction technology is applied to electric automobiles
rather than gasoline automobiles, reducing energy consumption
remains an important issue. Plastic processing of hollow pipes is one
important technology for realizing the weight reduction of automotive
parts. Ohashi et al. [1],[2] present an example of research on pipe
formation in which a process was carried out to enlarge a pipe
diameter using a lost core, achieving the suppression of wall thickness
reduction and greater pipe expansion than hydroforming.
In this study, we investigated a method to increase the wall
thickness of a pipe through pipe compression using planetary rolls.
The establishment of a technology whereby the wall thickness of a
pipe can be controlled without buckling the pipe is an important
technology for the weight reduction of products. Using the finite
element analysis method, we predicted that it would be possible to
increase the compression of an aluminum pipe with a 3mm wall
thickness by approximately 20%, and wall thickness by approximately
20% by pressing the hollow pipe with planetary rolls.", keywords = "Pipe-Forming, Wall Thickness, Finite-element-method", volume = "5", number = "11", pages = "2459-5", }