Spatial Objects Shaping with High-Pressure Abrasive Water Jet Controlled By Virtual Image Luminance
The paper presents a novel method for the 3D shaping
of different materials using a high-pressure abrasive water jet and a
flat target image. For steering movement process of the jet a principle
similar to raster image way of record and readout was used.
However, respective colors of pixel of such a bitmap are connected
with adequate jet feed rate that causes erosion of material with
adequate depth. Thanks to that innovation, one can observe spatial
imaging of the object. Theoretical basis as well as spatial model of
material shaping and experimental stand including steering program
are presented in. There are also presented methodic and some
experimental erosion results as well as practical example of object-s
bas-relief made of metal.
[1] M. Hashish: Optimization factors in abrasive-waterjet machining. Trans.
ASME, Journal of Engineering for Industry. 1991, Vol. 113, No. 1, pp.
29-37.
[2] A. Laurinat, H. Louis, G. Meier-Wiechert: A model for milling with
abrasive water jets. 7th American Water Jet Conf. Seattle, Washington,
1993. Paper 8, pp. 119-139.
[3] Z. Yong, R. Kovacevic: Modeling of jetflow drilling with consideration
of the chaotic erosion histories of particles. Wear. 1997, No. 209, pp.
284-291.
[4] V. H. Lauand, W. T. Hennies, A. Stellin Jr.: Glass and marble
(Cachoeiro de Itapemirim) milling with abrasive water jetting. 19th Int.
Conference Water Jetting. BHR Group. Nottingham, 2008, pp. 121-139.
[5] J. Zeng, T. J. Kim: Development of an abrasive waterjet kerf cutting
model for brittle materials. 11th Int. Conf. on Jet Cutting Technology. St.
Andrews, Scotland, 1992, pp. 483-501.
a b c
d e
a b
[6] R. Groppetti, T. Gutema, A. di Lucchio: A Contribution to the analysis
of some kerf quality attributes for precision abrasive water jet cutting.
14th Int. Conf. on Jetting Technology. Brugge, 1998, pp. 253-269.
[7] J. Zeng, T. J. Kim: Parameter prediction and cost analysis in abrasive
waterjet cutting operations. 7th American Water Jet Conf. Seattle,
Washington, 1993, Paper 11, pp. 175-189.
[8] S. Zhang, G. Galecki, D. A. Summers, C. Swallow: Use of pre-profiling
a milled pocket as a means of improving machining and lowering energy
costs. 2007 WJTA Conference and Expo. Houston, Texas, 2007. Paper
3-H.
[9] L. Fenggang, E. S. Geskin, L. Tismenetskiy: Feasibility study of
abrasive waterjet polishing. 13th Int. Conf. on Jetting Technology.
Sardinia, 1996, pp. 709-723.
[10] P. Borkowski: Creation of bas-relief basing on photography using highpressure
abrasive-water jet. Journal of Machine Engineering, Vol. 8,
No. 2 (2008), pp.43-51
[11] P. Borkowski, T. Zukocinski: Basis of three dimensional material
forming using high-pressure abrasive-water jet controlled by virtual
image luminance. Advances in Manufacturing Science and Technology.
Vol. 30, No. 1 (2006), pp. 53-62.
[12] P. Borkowski: A novel technique for spatial objects shaping with highpressure
abrasive water jet. Strojniški vestnik - Journal of Mechanical
Engineering, No 5, Vol. 56 (2010), pp. 287-294.
[13] P. Borkowski: Basis of technique of spatial objects shaping with highpressure
abrasive water jet controlled by virtual image luminance.
Journal of Jet Flow Engineering, Japan, Vol. 27, (2010) No 2, pp.4-10.
[14] N. Webers, C. Olsen, P. Miles, A. Henning: Etching 3D patterns with
abrasive waterjets. 20th Int. Conference Water Jetting. BHR Group.
Graz, 2010, pp. 51-64.
[15] J. Zhao, G. Galecki, D. A. Summers: Texturing surfaces to generate
artistic models. 20th Int. Conference Water Jetting. BHR Group. Graz,
2010, pp. 65-76.
[16] V. Cutler, S. Doolan: Controlled depth surface abrasion for parquetry in
glass. 20th Int. Conference Water Jetting. BHR Group. Graz, 2010, pp.
91-108.
[17] S. Doolan: The development of strategies for working with threedimensional
glass forms using two-dimensional waterjet cutting. 21th Int.
Conference Water Jetting. BHR Group. Ottawa, 2012, pp. 143-157.
[18] P. Borkowski: Application of abrasive water jet technology for material
sculpturing. Transactions of the Canadian Society for Mechanical
Engineering, Vol. 34, No 3-4 (2010), pp. 389-400.
[19] P. Borkowski, A. Szpakowicz: Abrasive-water jet shaping of bas-relief.
Proc. 2009 WJTA American Waterjet Conference, Houston, Texas
(2009), Paper No. 3-A.
[20] P. Borkowski, J. Borkowski: Basis of novel technique for spatial objects
shaping with high-pressure abrasive water jet. Journal of Manufacturing
Science and Engineering. Transactions of American Society of
Mechanical Engineers. 2010. Vol. 132, pp. 054501-1 ├À 054501-3.
[1] M. Hashish: Optimization factors in abrasive-waterjet machining. Trans.
ASME, Journal of Engineering for Industry. 1991, Vol. 113, No. 1, pp.
29-37.
[2] A. Laurinat, H. Louis, G. Meier-Wiechert: A model for milling with
abrasive water jets. 7th American Water Jet Conf. Seattle, Washington,
1993. Paper 8, pp. 119-139.
[3] Z. Yong, R. Kovacevic: Modeling of jetflow drilling with consideration
of the chaotic erosion histories of particles. Wear. 1997, No. 209, pp.
284-291.
[4] V. H. Lauand, W. T. Hennies, A. Stellin Jr.: Glass and marble
(Cachoeiro de Itapemirim) milling with abrasive water jetting. 19th Int.
Conference Water Jetting. BHR Group. Nottingham, 2008, pp. 121-139.
[5] J. Zeng, T. J. Kim: Development of an abrasive waterjet kerf cutting
model for brittle materials. 11th Int. Conf. on Jet Cutting Technology. St.
Andrews, Scotland, 1992, pp. 483-501.
a b c
d e
a b
[6] R. Groppetti, T. Gutema, A. di Lucchio: A Contribution to the analysis
of some kerf quality attributes for precision abrasive water jet cutting.
14th Int. Conf. on Jetting Technology. Brugge, 1998, pp. 253-269.
[7] J. Zeng, T. J. Kim: Parameter prediction and cost analysis in abrasive
waterjet cutting operations. 7th American Water Jet Conf. Seattle,
Washington, 1993, Paper 11, pp. 175-189.
[8] S. Zhang, G. Galecki, D. A. Summers, C. Swallow: Use of pre-profiling
a milled pocket as a means of improving machining and lowering energy
costs. 2007 WJTA Conference and Expo. Houston, Texas, 2007. Paper
3-H.
[9] L. Fenggang, E. S. Geskin, L. Tismenetskiy: Feasibility study of
abrasive waterjet polishing. 13th Int. Conf. on Jetting Technology.
Sardinia, 1996, pp. 709-723.
[10] P. Borkowski: Creation of bas-relief basing on photography using highpressure
abrasive-water jet. Journal of Machine Engineering, Vol. 8,
No. 2 (2008), pp.43-51
[11] P. Borkowski, T. Zukocinski: Basis of three dimensional material
forming using high-pressure abrasive-water jet controlled by virtual
image luminance. Advances in Manufacturing Science and Technology.
Vol. 30, No. 1 (2006), pp. 53-62.
[12] P. Borkowski: A novel technique for spatial objects shaping with highpressure
abrasive water jet. Strojniški vestnik - Journal of Mechanical
Engineering, No 5, Vol. 56 (2010), pp. 287-294.
[13] P. Borkowski: Basis of technique of spatial objects shaping with highpressure
abrasive water jet controlled by virtual image luminance.
Journal of Jet Flow Engineering, Japan, Vol. 27, (2010) No 2, pp.4-10.
[14] N. Webers, C. Olsen, P. Miles, A. Henning: Etching 3D patterns with
abrasive waterjets. 20th Int. Conference Water Jetting. BHR Group.
Graz, 2010, pp. 51-64.
[15] J. Zhao, G. Galecki, D. A. Summers: Texturing surfaces to generate
artistic models. 20th Int. Conference Water Jetting. BHR Group. Graz,
2010, pp. 65-76.
[16] V. Cutler, S. Doolan: Controlled depth surface abrasion for parquetry in
glass. 20th Int. Conference Water Jetting. BHR Group. Graz, 2010, pp.
91-108.
[17] S. Doolan: The development of strategies for working with threedimensional
glass forms using two-dimensional waterjet cutting. 21th Int.
Conference Water Jetting. BHR Group. Ottawa, 2012, pp. 143-157.
[18] P. Borkowski: Application of abrasive water jet technology for material
sculpturing. Transactions of the Canadian Society for Mechanical
Engineering, Vol. 34, No 3-4 (2010), pp. 389-400.
[19] P. Borkowski, A. Szpakowicz: Abrasive-water jet shaping of bas-relief.
Proc. 2009 WJTA American Waterjet Conference, Houston, Texas
(2009), Paper No. 3-A.
[20] P. Borkowski, J. Borkowski: Basis of novel technique for spatial objects
shaping with high-pressure abrasive water jet. Journal of Manufacturing
Science and Engineering. Transactions of American Society of
Mechanical Engineers. 2010. Vol. 132, pp. 054501-1 ├À 054501-3.
@article{"International Journal of Mechanical, Industrial and Aerospace Sciences:59814", author = "P. J. Borkowski and J. A. Borkowski", title = "Spatial Objects Shaping with High-Pressure Abrasive Water Jet Controlled By Virtual Image Luminance", abstract = "The paper presents a novel method for the 3D shaping
of different materials using a high-pressure abrasive water jet and a
flat target image. For steering movement process of the jet a principle
similar to raster image way of record and readout was used.
However, respective colors of pixel of such a bitmap are connected
with adequate jet feed rate that causes erosion of material with
adequate depth. Thanks to that innovation, one can observe spatial
imaging of the object. Theoretical basis as well as spatial model of
material shaping and experimental stand including steering program
are presented in. There are also presented methodic and some
experimental erosion results as well as practical example of object-s
bas-relief made of metal.", keywords = "High-pressure, abrasive, water jet, material shaping.", volume = "7", number = "3", pages = "427-6", }
