Batch-Oriented Setting Time Optimisation in an Aerodynamic Feeding System
The change of conditions for production companies in
high-wage countries is characterized by the globalization of
competition and the transition of a supplier´s to a buyer´s market. The
companies need to face the challenges of reacting flexibly to these
changes. Due to the significant and increasing degree of automation,
assembly has become the most expensive production process.
Regarding the reduction of production cost, assembly consequently
offers a considerable rationalizing potential. Therefore, an
aerodynamic feeding system has been developed at the Institute of
Production Systems and Logistics (IFA), Leibniz Universitaet
Hannover. This system has been enabled to adjust itself by using a
genetic algorithm. The longer this genetic algorithm is executed the
better is the feeding quality. In this paper, the relation between the
system´s setting time and the feeding quality is observed and a
function which enables the user to achieve the minimum of the total
feeding time is presented.
[1] Deutschmann, C.-W. (2011): FlexZFS - Flexibles Zuführsystem für
Kleinteile auf Basis eines Vibrationswendelförderers. Abschlussbericht
02PK2027 der KMU-Innovativ: Produktionsforschung, Heiligenstadt.
[2] Lorenz, B.-M. (1999): Aerodynamische Zuführtechnik. Dissertation der
Leibniz Universität Hannover, Düsseldorf: VDI-Verlag (524).
[3] Takeda, H. (2009): Das synchrone Produktionssystem. Just-in-time für
das ganze Unternehmen (6), München: mi-Wirtschaftsbuch,
FinanzBuch Verlag.
[4] Frädrich, T. (2012): Vereinzelung von Werkstücken mit der
aerodynamischen Zentrifuge. . Dissertation der Leibniz Universität
Hannover, Berichte aus dem IFA (4), Garbsen: PZH
Produktionstechnisches Zentrum.
[5] Loy, M. (2010): Modulare Vibrationswendelförderer zur flexiblen
Teilezuführung. Dissertation der Technischen Universität München,
IWB (240), München: Utz Verlag.
[6] Rybarczyk, A, (2004): Auslegung aktiver aerodynamischer
Zuführverfahren. Dissertation der Leibniz Universität Hannover,
Berichte aus dem IFA (1), Garbsen: PZH Produktionstechnisches
Zentrum.
[7] Knüppel, K.; Nyhuis, P. (2013): Aerodynamic part feeding technology -
Flexible high-speed part provision for mass production. In: Schuh, G.;
Neugebauer, R.; Uhlmann, E.: Future Trends in Production Engineering,
submitted to: Proceedings of the Second Conference of the German
Academic Society for Production Engineering (WGP), Berlin: Springer-
Verlag.
[8] Busch, J.; Knüppel, K. (2013): Development of a self-learning,
automatic parameterisation of an aerodynamic part feeding system.
Advanced Materials Research 769, pp. 34-41.
[9] Busch, J.; Quirico, M.; Richter, L.; Schmidt, M.; Raatz, A.;
Nyhuis, P. (2015): A genetic algorithm for a self-learning
parameterization of an aerodynamic part feeding system for high-speed
assembly. CIRP Annals - Manufacturing Technology 64 (1), pp. 25-28.
[10] Heins, M. (2010): Anlauffähigkeit von Montagesystemen. Dissertation
der Leibniz Universität Hannover, Berichte aus dem IFA (1), Garbsen:
PZH Produktionstechnisches Zentrum. [11] Heins, M; Winkler, H.; Nyhuis, P. (2006): Prognosis-Based Ramp-Up
Management by Modeling Cause–Effect Relationships Integrated in the
Product Life-Cycle. In: Gu, P. et al. (Eds.): Proceedings of the 16th
CIRP International Design Seminar, pp. 677-684.
[12] Höhne, G.; Schmidt, A. (2012): Hochleistungsmontage. In: Lotter B.;
Wiendahl, H.-P. (Eds.): Montage in der industriellen Produktion. Ein
Handbuch für die Praxis. Berlin: Springer-Verlag, pp. 473-484.
[13] Nyhuis, P.; Schuh, G.; Serwotka, H. (2007): Anlaufleitfaden für
Produktionssysteme. In: Schneller Produktionsanlauf in der
Wertschöpfungskette. Band (4.2), Frankfurt am Main: VDMA-Verlag.
[1] Deutschmann, C.-W. (2011): FlexZFS - Flexibles Zuführsystem für
Kleinteile auf Basis eines Vibrationswendelförderers. Abschlussbericht
02PK2027 der KMU-Innovativ: Produktionsforschung, Heiligenstadt.
[2] Lorenz, B.-M. (1999): Aerodynamische Zuführtechnik. Dissertation der
Leibniz Universität Hannover, Düsseldorf: VDI-Verlag (524).
[3] Takeda, H. (2009): Das synchrone Produktionssystem. Just-in-time für
das ganze Unternehmen (6), München: mi-Wirtschaftsbuch,
FinanzBuch Verlag.
[4] Frädrich, T. (2012): Vereinzelung von Werkstücken mit der
aerodynamischen Zentrifuge. . Dissertation der Leibniz Universität
Hannover, Berichte aus dem IFA (4), Garbsen: PZH
Produktionstechnisches Zentrum.
[5] Loy, M. (2010): Modulare Vibrationswendelförderer zur flexiblen
Teilezuführung. Dissertation der Technischen Universität München,
IWB (240), München: Utz Verlag.
[6] Rybarczyk, A, (2004): Auslegung aktiver aerodynamischer
Zuführverfahren. Dissertation der Leibniz Universität Hannover,
Berichte aus dem IFA (1), Garbsen: PZH Produktionstechnisches
Zentrum.
[7] Knüppel, K.; Nyhuis, P. (2013): Aerodynamic part feeding technology -
Flexible high-speed part provision for mass production. In: Schuh, G.;
Neugebauer, R.; Uhlmann, E.: Future Trends in Production Engineering,
submitted to: Proceedings of the Second Conference of the German
Academic Society for Production Engineering (WGP), Berlin: Springer-
Verlag.
[8] Busch, J.; Knüppel, K. (2013): Development of a self-learning,
automatic parameterisation of an aerodynamic part feeding system.
Advanced Materials Research 769, pp. 34-41.
[9] Busch, J.; Quirico, M.; Richter, L.; Schmidt, M.; Raatz, A.;
Nyhuis, P. (2015): A genetic algorithm for a self-learning
parameterization of an aerodynamic part feeding system for high-speed
assembly. CIRP Annals - Manufacturing Technology 64 (1), pp. 25-28.
[10] Heins, M. (2010): Anlauffähigkeit von Montagesystemen. Dissertation
der Leibniz Universität Hannover, Berichte aus dem IFA (1), Garbsen:
PZH Produktionstechnisches Zentrum. [11] Heins, M; Winkler, H.; Nyhuis, P. (2006): Prognosis-Based Ramp-Up
Management by Modeling Cause–Effect Relationships Integrated in the
Product Life-Cycle. In: Gu, P. et al. (Eds.): Proceedings of the 16th
CIRP International Design Seminar, pp. 677-684.
[12] Höhne, G.; Schmidt, A. (2012): Hochleistungsmontage. In: Lotter B.;
Wiendahl, H.-P. (Eds.): Montage in der industriellen Produktion. Ein
Handbuch für die Praxis. Berlin: Springer-Verlag, pp. 473-484.
[13] Nyhuis, P.; Schuh, G.; Serwotka, H. (2007): Anlaufleitfaden für
Produktionssysteme. In: Schneller Produktionsanlauf in der
Wertschöpfungskette. Band (4.2), Frankfurt am Main: VDMA-Verlag.
@article{"International Journal of Mechanical, Industrial and Aerospace Sciences:71618", author = "Jan Busch and Maurice Schmidt and Peter Nyhuis", title = "Batch-Oriented Setting Time Optimisation in an Aerodynamic Feeding System", abstract = "The change of conditions for production companies in
high-wage countries is characterized by the globalization of
competition and the transition of a supplier´s to a buyer´s market. The
companies need to face the challenges of reacting flexibly to these
changes. Due to the significant and increasing degree of automation,
assembly has become the most expensive production process.
Regarding the reduction of production cost, assembly consequently
offers a considerable rationalizing potential. Therefore, an
aerodynamic feeding system has been developed at the Institute of
Production Systems and Logistics (IFA), Leibniz Universitaet
Hannover. This system has been enabled to adjust itself by using a
genetic algorithm. The longer this genetic algorithm is executed the
better is the feeding quality. In this paper, the relation between the
system´s setting time and the feeding quality is observed and a
function which enables the user to achieve the minimum of the total
feeding time is presented.", keywords = "Aerodynamic feeding system, batch size,
optimisation, setting time.", volume = "9", number = "12", pages = "2112-6", }