Tool Wear of Aluminum/Chromium/Tungsten-Based-Coated Cemented Carbide Tools in Cutting Sintered Steel
In this study, to clarify the effectiveness of an
aluminum/chromium/tungsten-based-coated tool for cutting sintered
steel, tool wear was experimentally investigated. The sintered steel
was turned with the (Al60,Cr25,W15)N-, (Al60,Cr25,W15)(C,N)- and
(Al64,Cr28,W8)(C,N)-coated cemented carbide tools according to the
physical vapor deposition (PVD) method. Moreover, the tool wear of
the aluminum/chromium/tungsten-based-coated item was compared
with that of the (Al,Cr)N coated tool. Furthermore, to clarify the tool
wear mechanism of the aluminum/chromium/tungsten-coating film for
cutting sintered steel, Scanning Electron Microscope observation and
Energy Dispersive x-ray Spectroscopy mapping analysis were
conducted on the abraded surface. The following results were
obtained: (1) The wear progress of the (Al64,Cr28,W8)(C,N)-coated
tool was the slowest among that of the five coated tools. (2) Adding
carbon (C) to the aluminum/chromium/tungsten-based-coating film
was effective for improving the wear-resistance. (3) The main wear
mechanism of the (Al60,Cr25,W15)N-, the (Al60,Cr25,W15)(C,N)-
and the (Al64,Cr28,W8)(C,N)-coating films was abrasive wear.
[1] Tadahiro Wada, Koji Iwamoto, Hiroyuki Hanyu and Kinya Kawase,
"Tool wear of (Al,Cr)N coated cemented carbide in cutting sintered
steel”, Journal of the Japan Society of Powder and Powder Metallurgy,
Vol. 58, 2011, pp.459-462 (in Japanese).
[2] Tadahiro Wada, Mitsunori Ozaki, Hiroyuki Hanyu, and Kinya Kawase,
“Tool Wear of Aluminum-Chromium Based Coated Cemented Carbide in
Cutting Hardened Sintered steel”, IACSIT International Journal of
Engineering and Technology, Vol. 6, No. 3, 2014, pp.223-226.
[3] Tadahiro Wada and Hiroyuki Hanyu, “Tool Wear of
Aluminum/Chromium/Tungsten-based-coated Cemented Carbide in
Cutting Hardened Steel”, Proceedings of 2014 IMSS International
Conference on Future Materials Engineering (ICME 2014), October
27-28, 2014, Paris, France.
[4] Tadahiro Wada and Hiroyuki Hanyu, “Tool Wear of
Aluminum/Chromium/Tungsten-based-coated Cemented Carbide in
Cutting Hardened Sintered Steel”, Proceedings of 2014 International
Conference on Power Science and Engineering (ICPSE 2014), December
18 - 20, 2014, Barcelona, Spain.
[5] Tadahiro Wada and Hiroyuki Hanyu, “Wear Mechanism of
Aluminum/Chromium/Tungsten-based-coated Cemented Carbide Tools
in Dry Cutting of Hardened Sintered Steel”, Proceedings of 3rd
International Conference on Aerospace, Mechanical, Automotive and
Materials Engineering (ICAMME'15), March 29-30, 2015, Singapore.
[1] Tadahiro Wada, Koji Iwamoto, Hiroyuki Hanyu and Kinya Kawase,
"Tool wear of (Al,Cr)N coated cemented carbide in cutting sintered
steel”, Journal of the Japan Society of Powder and Powder Metallurgy,
Vol. 58, 2011, pp.459-462 (in Japanese).
[2] Tadahiro Wada, Mitsunori Ozaki, Hiroyuki Hanyu, and Kinya Kawase,
“Tool Wear of Aluminum-Chromium Based Coated Cemented Carbide in
Cutting Hardened Sintered steel”, IACSIT International Journal of
Engineering and Technology, Vol. 6, No. 3, 2014, pp.223-226.
[3] Tadahiro Wada and Hiroyuki Hanyu, “Tool Wear of
Aluminum/Chromium/Tungsten-based-coated Cemented Carbide in
Cutting Hardened Steel”, Proceedings of 2014 IMSS International
Conference on Future Materials Engineering (ICME 2014), October
27-28, 2014, Paris, France.
[4] Tadahiro Wada and Hiroyuki Hanyu, “Tool Wear of
Aluminum/Chromium/Tungsten-based-coated Cemented Carbide in
Cutting Hardened Sintered Steel”, Proceedings of 2014 International
Conference on Power Science and Engineering (ICPSE 2014), December
18 - 20, 2014, Barcelona, Spain.
[5] Tadahiro Wada and Hiroyuki Hanyu, “Wear Mechanism of
Aluminum/Chromium/Tungsten-based-coated Cemented Carbide Tools
in Dry Cutting of Hardened Sintered Steel”, Proceedings of 3rd
International Conference on Aerospace, Mechanical, Automotive and
Materials Engineering (ICAMME'15), March 29-30, 2015, Singapore.
@article{"International Journal of Chemical, Materials and Biomolecular Sciences:70552", author = "Tadahiro Wada and Hiroyuki Hanyu", title = "Tool Wear of Aluminum/Chromium/Tungsten-Based-Coated Cemented Carbide Tools in Cutting Sintered Steel", abstract = "In this study, to clarify the effectiveness of an
aluminum/chromium/tungsten-based-coated tool for cutting sintered
steel, tool wear was experimentally investigated. The sintered steel
was turned with the (Al60,Cr25,W15)N-, (Al60,Cr25,W15)(C,N)- and
(Al64,Cr28,W8)(C,N)-coated cemented carbide tools according to the
physical vapor deposition (PVD) method. Moreover, the tool wear of
the aluminum/chromium/tungsten-based-coated item was compared
with that of the (Al,Cr)N coated tool. Furthermore, to clarify the tool
wear mechanism of the aluminum/chromium/tungsten-coating film for
cutting sintered steel, Scanning Electron Microscope observation and
Energy Dispersive x-ray Spectroscopy mapping analysis were
conducted on the abraded surface. The following results were
obtained: (1) The wear progress of the (Al64,Cr28,W8)(C,N)-coated
tool was the slowest among that of the five coated tools. (2) Adding
carbon (C) to the aluminum/chromium/tungsten-based-coating film
was effective for improving the wear-resistance. (3) The main wear
mechanism of the (Al60,Cr25,W15)N-, the (Al60,Cr25,W15)(C,N)-
and the (Al64,Cr28,W8)(C,N)-coating films was abrasive wear.", keywords = "Cutting, physical vapor deposition coating method,
tool wear, tool wear mechanism, sintered steel.", volume = "9", number = "8", pages = "1006-4", }