Study on the Effect of Weight Percentage Variation and Size Variation of Magnesium Ferrosilicon Added, Gating System Design and Reaction Chamber Design on Inmold Process

This research focuses on the effect of weight percentage variation and size variation of MgFeSi added, gating system design and reaction chamber design on inmold process. By using inmold process, well-known problem of fading is avoided because the liquid iron reacts with magnesium in the mold and not, as usual, in the ladle. During the pouring operation, liquid metal passes through the chamber containing the magnesium, where the reaction of the metal with magnesium proceeds in the absence of atmospheric oxygen [1].In this paper, the results of microstructural characteristic of ductile iron on this parameters are mentioned. The mechanisms of the inmold process are also described [2]. The data obtained from this research will assist in producing the vehicle parts and other machinery parts for different industrial zones and government industries and in transferring the technology to all industrial zones in Myanmar. Therefore, the inmold technology offers many advantages over traditional treatment methods both from a technical and environmental, as well as an economical point of view. The main objective of this research is to produce ductile iron castings in all industrial sectors in Myanmar more easily with lower costs. It will also assist the sharing of knowledge and experience related to the ductile iron production.




References:
[1] Edmund P. Nagel, Saginaw, Thomas J.
Gray.1981.Treatment of Cast Metal Cope Mold
Pouring Basin.US Patent Docunents. October
1988http://www.freepatentsonline.com
[2] 'Robert J. Warrick and Gerald G Ellis, Clifford C.
Grupke, Amir R. Klamseh Theodore H. McLachlan
and Carrie Gerkits. March 1999.Development and
Application of Enhanced Compacted Graphite Iron for
the Bedplate of the New Chrysler 4.7 Liter V-8 Engine.
SAE Technical Paper Series.
[3] Rudolf Sillen. No date.The PQ-CGI Inmold Process.
http://castiron.m78.com/Novacast
[4] Richard W. Heine, Carl R. Loper. Jr, Philip C.
Rosenthal, 1962,2nd Edition, Principles of Metal
Casting.
[5] 1998.Casting Technology Course. Lecture Notes. No.
(2) Ministry of Industry, Myanmar. ( Unpublished)
[6] Stephen I. Karsay, Revised 1976, Ductile Iron
Production I.