Study of Forging Process in 7075 Aluminum Alloy Professional Bicycle Pedal using Taguchi Method
The current of professional bicycle pedal-s
manufacturing model mostly used casting, forging, die-casting
processing methods, so the paper used 7075 aluminum alloy which is
to produce the bicycle parts most commonly, and employs the
rigid-plastic finite element (FE) DEFORMTM 3D software to simulate
and to analyze the professional bicycle pedal design. First we use Solid
works 2010 3D graphics software to design the professional bicycle
pedal of the mold and appearance, then import finite element (FE)
DEFORMTM 3D software for analysis. The paper used rigid-plastic
model analytical methods, and assuming mode to be rigid body. A
series of simulation analyses in which the variables depend on
different temperature of forging billet, friction factors, forging speed,
mold temperature are reveal to effective stress, effective strain, damage
and die radial load distribution for forging bicycle pedal. The analysis
results hope to provide professional bicycle pedal forming mold
references to identified whether suit with the finite element results for
high-strength design suitability of aluminum alloy.
[1] N. Bontcheva, and G. Petzov, "Microstructure evolution during metal
forming processes," Computational Materials Science, vol. 28, pp.
563-573, 2003.
[2] C. F. Castro, C. A. C. Ant├│nio, and L. C. Sousa, "Optimisation of shape
and process parameters in metal forging using genetic algorithms,"
Journal of Materials Processing Technology, vol. 146, pp. 356-364,
2004.
[3] S. Ganapathysubramanian, and N. Zabaras, "Deformation process design
for control of microstructure in the presence of dynamic recrystallization
and grain growth mechanisms," International Journal of Solids and
Structures, Vol. 41, pp. 2011-2037, 2004.
[4] P. Hartley, and I. Pillinger, "Numerical simulation of the forging
process," Comput. Methods Appl. Mech. Engrg, vol. 195, pp. 6676-6690,
2006.
[5] Y. V. R. K. Prasad, and K. P. Rao, "Materials modeling and finite
element simulation of isothermal forging of electrolytic copper,"
Materials and Design, vol. 32. pp. 1851-1858, 2011.
[6] DEFORMTM3D, criterion DEFORMTM 3D Version 6.1(sp1)
Post-Processor Discrete Lattice Microstructure Modeling Lab, Scientific
Forming Technologies Corporation, Columbus Normalized C, 2006.
[7] W. Y. William and C. M. Creveling, Engineering Methods for Robust
Product Design, Addison-Wesley,Boston, 1998.
[8] N, Belavendram, Quality by Design, Prentice-Hall, New York, 1995.
[1] N. Bontcheva, and G. Petzov, "Microstructure evolution during metal
forming processes," Computational Materials Science, vol. 28, pp.
563-573, 2003.
[2] C. F. Castro, C. A. C. Ant├│nio, and L. C. Sousa, "Optimisation of shape
and process parameters in metal forging using genetic algorithms,"
Journal of Materials Processing Technology, vol. 146, pp. 356-364,
2004.
[3] S. Ganapathysubramanian, and N. Zabaras, "Deformation process design
for control of microstructure in the presence of dynamic recrystallization
and grain growth mechanisms," International Journal of Solids and
Structures, Vol. 41, pp. 2011-2037, 2004.
[4] P. Hartley, and I. Pillinger, "Numerical simulation of the forging
process," Comput. Methods Appl. Mech. Engrg, vol. 195, pp. 6676-6690,
2006.
[5] Y. V. R. K. Prasad, and K. P. Rao, "Materials modeling and finite
element simulation of isothermal forging of electrolytic copper,"
Materials and Design, vol. 32. pp. 1851-1858, 2011.
[6] DEFORMTM3D, criterion DEFORMTM 3D Version 6.1(sp1)
Post-Processor Discrete Lattice Microstructure Modeling Lab, Scientific
Forming Technologies Corporation, Columbus Normalized C, 2006.
[7] W. Y. William and C. M. Creveling, Engineering Methods for Robust
Product Design, Addison-Wesley,Boston, 1998.
[8] N, Belavendram, Quality by Design, Prentice-Hall, New York, 1995.
@article{"International Journal of Mechanical, Industrial and Aerospace Sciences:60448", author = "Dyi-Cheng Chen and Wen-Hsuan Ku and Ming-Ren Chen", title = "Study of Forging Process in 7075 Aluminum Alloy Professional Bicycle Pedal using Taguchi Method", abstract = "The current of professional bicycle pedal-s
manufacturing model mostly used casting, forging, die-casting
processing methods, so the paper used 7075 aluminum alloy which is
to produce the bicycle parts most commonly, and employs the
rigid-plastic finite element (FE) DEFORMTM 3D software to simulate
and to analyze the professional bicycle pedal design. First we use Solid
works 2010 3D graphics software to design the professional bicycle
pedal of the mold and appearance, then import finite element (FE)
DEFORMTM 3D software for analysis. The paper used rigid-plastic
model analytical methods, and assuming mode to be rigid body. A
series of simulation analyses in which the variables depend on
different temperature of forging billet, friction factors, forging speed,
mold temperature are reveal to effective stress, effective strain, damage
and die radial load distribution for forging bicycle pedal. The analysis
results hope to provide professional bicycle pedal forming mold
references to identified whether suit with the finite element results for
high-strength design suitability of aluminum alloy.", keywords = "Bicycle pedal, finite element analysis, 7075
aluminum alloy, Taguchi method", volume = "6", number = "7", pages = "1315-4", }