Simulation of Low Cycle Fatigue Behaviour of Nickel-Based Alloy at Elevated Temperatures
Thermal power machines are subjected to cyclic loading conditions under elevated temperatures. At these extreme conditions, the durability of the components has a significant influence. The material mechanical behaviour has to be known in detail for a failsafe construction. For this study a nickel-based alloy is considered, the deformation and fatigue behaviour of the material is analysed under cyclic loading. A viscoplastic model is used for calculating the deformation behaviour as well as to simulate the rate-dependent and cyclic plasticity effects. Finally, the cyclic deformation results of the finite element simulations are compared with low cycle fatigue (LCF) experiments.
[1] T. H. Guo, P. Chen, and L. Jaw, “Intelligent life-extending controls for aircraft engines,” in AIAA 1st Intelligent Systems Technical Conference, 2004, vol. 2, no. September, pp. 910–919.
[2] J. E. A. Strake and C. A. de M. Branco, “Thermal mechanical fatigue of aircraft engine materials,” in Advisory Group for Aerospace Research & Development, 1995, no. October, pp. 1–224.
[3] ANSYS Inc, “ANSYS Mechanical APDL Theory Reference,” no. 724, p. 988, 2013.
[4] Andreas Jilg and T. Seifert, “HERCULES-2 Project TMF model for new cylinder head,” pp. 1–17, 2018.
[5] ASTMInternational, “Standard Test Methods for Strain Controlled Fatigue Testing,” ASTM Standards, E606, 2013. (Online). Available: ttp://www.astm.org/cgi-bin/resolver.cgi?E606E606M-19e1. (Accessed: 25-Oct-2020).
[6] W. Ramberg and W. R. Osgood, “Description of stress-strain curves by three parameters,” 1943.
[7] O. H. Basquin, “The exponential law of endurance tests,” 1910, vol. 10 TS-RI.
[8] R. Halama, J. Sedlk, and M. ofer, “Phenomenological Modelling of Cyclic Plasticity,” Numer. Model., 2012.
[9] J.-L. Chaboche, “Plasticity and Viscoplasticity under Cyclic Loadings,” Nonlinear Comput. Mech. - Course MP06, no. March, pp. 1–60, 2009.
[10] T. Harth, “Identification of Material Parameters for Inelastic Constitutive Models: Design of Experiments,” Pamm, vol. 3, no. 2, pp. 330–331, 2003.
[11] J. L. Chaboche, “Constitutive equations for cyclic plasticity and cyclic viscoplasticity,” Int. J. Plast., vol. 5, pp. 247–302, 1989.
[12] T. Bouchenot, C. Cole, A. P. Gordon, C. Holycross, and R. C. Penmetsa, “Application of noninteraction constitutive models for deformation of IN617 under combined extreme environments,” J. Eng. Mater. Technol. Trans. ASME, vol. 140, no. 4, pp. 1–11, 2018.
[13] R. Hales, S. R. Holdsworth, M. P. O’Donnell, I. J. Perrin, and R. P. Skelton, “A code of practice for the determination of cyclic stress-strain data,” Mater. High Temp., vol. 19, no. 4, pp. 165–185, 2002.
[14] R. F. Muraca and J. S. Whittict, “Materials Data Handbook: Inconel Alloy 718,” vol. 41. Western Applied Research & Development, Inc., pp. 165–194, 1972.
[15] J. Lemaitre, Handbook of Materials Behavior Models. Cambridge University Press, 2001.
[16] D. Nouailhas, “Unified modelling of cyclic viscoplasticity: Application to austenitic stainless steels,” Int. J. Plast., vol. 5, no. 5, pp. 501–520, 1989.
[17] P. Andrade, “Thermo-Mechanical Fatigue,” Ansys, Inc, 2015.
[18] S. Bari and T. Hassan, “An advancement in cyclic plasticity modelling for multiaxial ratcheting simulation,” Int. J. Plast., vol. 18, no. 7, pp. 873–894, 2002.
[19] T. Hassan and S. Kyriakides, “Ratcheting in cyclic plasticity, part I: Uniaxial behaviour,” Int. J. Plast., vol. 8, no. 1, pp. 91–116, 1992.
[20] T. Bouchenot, B. Felemban, C. Mejia, and A. P. Gordon, “Application of Ramberg-Osgood plasticity to determine cyclic hardening parameters,” Am. Soc. Mech. Eng. Power Div. POWER, vol. 2016-Janua, pp. 1–11, 2016.
[21] J. L. Chaboche, “A review of some plasticity and viscoplasticity constitutive theories,” Int. J. Plast., vol. 24, no. 10, pp. 1642–1693, 2008.
[22] N. O’Nora, T. Bouchenot, G. Geiger, and A. P. Gordon, “Constitutive modeling of TMF and creep-fatigue of a Ni-base alloy,” Proc. ASME Turbo Expo, vol. 7A-2019, pp. 1–8, 2019.
[23] M. Thiele, U. Gampe, and K. Buchmann, “Accelerated material data generation for viscoplastic material models based on complex LCF and incremental creep tests,” Mater. High Temp., vol. 34, no. 5–6, pp. 311–322, 2017.
[24] M. Al-Haik, M. R. Vaghar, H. Garmestani, and M. Shahawy, “Viscoplastic analysis of structural polymer composites using stress relaxation and creep data,” Compos. Part B Eng., vol. 32, no. 2, pp. 165–170, 2001.
[25] M. Thiele, “Generic Damage and Material Model Optimization Program.” TU Dresden - IET, Dresden, 2019.
[26] Y. P. Gong, C. J. Hyde, W. Sun, and T. H. Hyde, “Determination of material properties in the Chaboche unified viscoplasticity model,” Proc. Inst. Mech. Eng. Part L J. Mater. Des. Appl., vol. 224, no. 1, pp. 19–29, 2010.
[27] F. P. E. Dunne, J. Makin, and D. R. Hayhurst, “Automated procedures for the determination of high temperature viscoplastic damage constitutive equations,” Proc. R. Soc. A Math. Phys. Eng. Sci., vol. 437, no. 1901, pp. 527–544, 1992.
[28] T. Seifert, “Ein komplexes LCF-Versuchsprogramm zur schnellen und günstigen Werkstoffparameteridentifizierung,” in Tagungs Werkstoffprüfung, 2006, pp. 409–414.
[29] Ansys Inc., “Element Reference Manual,” vol. 15317, no. November. p. 1698, 2009.
[1] T. H. Guo, P. Chen, and L. Jaw, “Intelligent life-extending controls for aircraft engines,” in AIAA 1st Intelligent Systems Technical Conference, 2004, vol. 2, no. September, pp. 910–919.
[2] J. E. A. Strake and C. A. de M. Branco, “Thermal mechanical fatigue of aircraft engine materials,” in Advisory Group for Aerospace Research & Development, 1995, no. October, pp. 1–224.
[3] ANSYS Inc, “ANSYS Mechanical APDL Theory Reference,” no. 724, p. 988, 2013.
[4] Andreas Jilg and T. Seifert, “HERCULES-2 Project TMF model for new cylinder head,” pp. 1–17, 2018.
[5] ASTMInternational, “Standard Test Methods for Strain Controlled Fatigue Testing,” ASTM Standards, E606, 2013. (Online). Available: ttp://www.astm.org/cgi-bin/resolver.cgi?E606E606M-19e1. (Accessed: 25-Oct-2020).
[6] W. Ramberg and W. R. Osgood, “Description of stress-strain curves by three parameters,” 1943.
[7] O. H. Basquin, “The exponential law of endurance tests,” 1910, vol. 10 TS-RI.
[8] R. Halama, J. Sedlk, and M. ofer, “Phenomenological Modelling of Cyclic Plasticity,” Numer. Model., 2012.
[9] J.-L. Chaboche, “Plasticity and Viscoplasticity under Cyclic Loadings,” Nonlinear Comput. Mech. - Course MP06, no. March, pp. 1–60, 2009.
[10] T. Harth, “Identification of Material Parameters for Inelastic Constitutive Models: Design of Experiments,” Pamm, vol. 3, no. 2, pp. 330–331, 2003.
[11] J. L. Chaboche, “Constitutive equations for cyclic plasticity and cyclic viscoplasticity,” Int. J. Plast., vol. 5, pp. 247–302, 1989.
[12] T. Bouchenot, C. Cole, A. P. Gordon, C. Holycross, and R. C. Penmetsa, “Application of noninteraction constitutive models for deformation of IN617 under combined extreme environments,” J. Eng. Mater. Technol. Trans. ASME, vol. 140, no. 4, pp. 1–11, 2018.
[13] R. Hales, S. R. Holdsworth, M. P. O’Donnell, I. J. Perrin, and R. P. Skelton, “A code of practice for the determination of cyclic stress-strain data,” Mater. High Temp., vol. 19, no. 4, pp. 165–185, 2002.
[14] R. F. Muraca and J. S. Whittict, “Materials Data Handbook: Inconel Alloy 718,” vol. 41. Western Applied Research & Development, Inc., pp. 165–194, 1972.
[15] J. Lemaitre, Handbook of Materials Behavior Models. Cambridge University Press, 2001.
[16] D. Nouailhas, “Unified modelling of cyclic viscoplasticity: Application to austenitic stainless steels,” Int. J. Plast., vol. 5, no. 5, pp. 501–520, 1989.
[17] P. Andrade, “Thermo-Mechanical Fatigue,” Ansys, Inc, 2015.
[18] S. Bari and T. Hassan, “An advancement in cyclic plasticity modelling for multiaxial ratcheting simulation,” Int. J. Plast., vol. 18, no. 7, pp. 873–894, 2002.
[19] T. Hassan and S. Kyriakides, “Ratcheting in cyclic plasticity, part I: Uniaxial behaviour,” Int. J. Plast., vol. 8, no. 1, pp. 91–116, 1992.
[20] T. Bouchenot, B. Felemban, C. Mejia, and A. P. Gordon, “Application of Ramberg-Osgood plasticity to determine cyclic hardening parameters,” Am. Soc. Mech. Eng. Power Div. POWER, vol. 2016-Janua, pp. 1–11, 2016.
[21] J. L. Chaboche, “A review of some plasticity and viscoplasticity constitutive theories,” Int. J. Plast., vol. 24, no. 10, pp. 1642–1693, 2008.
[22] N. O’Nora, T. Bouchenot, G. Geiger, and A. P. Gordon, “Constitutive modeling of TMF and creep-fatigue of a Ni-base alloy,” Proc. ASME Turbo Expo, vol. 7A-2019, pp. 1–8, 2019.
[23] M. Thiele, U. Gampe, and K. Buchmann, “Accelerated material data generation for viscoplastic material models based on complex LCF and incremental creep tests,” Mater. High Temp., vol. 34, no. 5–6, pp. 311–322, 2017.
[24] M. Al-Haik, M. R. Vaghar, H. Garmestani, and M. Shahawy, “Viscoplastic analysis of structural polymer composites using stress relaxation and creep data,” Compos. Part B Eng., vol. 32, no. 2, pp. 165–170, 2001.
[25] M. Thiele, “Generic Damage and Material Model Optimization Program.” TU Dresden - IET, Dresden, 2019.
[26] Y. P. Gong, C. J. Hyde, W. Sun, and T. H. Hyde, “Determination of material properties in the Chaboche unified viscoplasticity model,” Proc. Inst. Mech. Eng. Part L J. Mater. Des. Appl., vol. 224, no. 1, pp. 19–29, 2010.
[27] F. P. E. Dunne, J. Makin, and D. R. Hayhurst, “Automated procedures for the determination of high temperature viscoplastic damage constitutive equations,” Proc. R. Soc. A Math. Phys. Eng. Sci., vol. 437, no. 1901, pp. 527–544, 1992.
[28] T. Seifert, “Ein komplexes LCF-Versuchsprogramm zur schnellen und günstigen Werkstoffparameteridentifizierung,” in Tagungs Werkstoffprüfung, 2006, pp. 409–414.
[29] Ansys Inc., “Element Reference Manual,” vol. 15317, no. November. p. 1698, 2009.
@article{"International Journal of Mechanical, Industrial and Aerospace Sciences:80000", author = "Harish Ramesh Babu and Marco Böcker and Mario Raddatz and Sebastian Henkel and Horst Biermann and Uwe Gampe", title = "Simulation of Low Cycle Fatigue Behaviour of Nickel-Based Alloy at Elevated Temperatures", abstract = "Thermal power machines are subjected to cyclic loading conditions under elevated temperatures. At these extreme conditions, the durability of the components has a significant influence. The material mechanical behaviour has to be known in detail for a failsafe construction. For this study a nickel-based alloy is considered, the deformation and fatigue behaviour of the material is analysed under cyclic loading. A viscoplastic model is used for calculating the deformation behaviour as well as to simulate the rate-dependent and cyclic plasticity effects. Finally, the cyclic deformation results of the finite element simulations are compared with low cycle fatigue (LCF) experiments.", keywords = "Complex low cycle fatigue, elevated temperatures, IN718, viscoplastic. ", volume = "14", number = "11", pages = "520-8", }
