Line Balancing in the Hard Disk Drive Process Using Simulation Techniques
Simulation model is an easy way to build up models
to represent real life scenarios, to identify bottlenecks and to enhance
system performance. Using a valid simulation model may give
several advantages in creating better manufacturing design in order to
improve the system performances. This paper presents result of
implementing a simulation model to design hard disk drive
manufacturing process by applying line balancing to improve both
productivity and quality of hard disk drive process. The line balance
efficiency showed 86% decrease in work in process, output was
increased by an average of 80%, average time in the system was
decreased 86% and waiting time was decreased 90%.
[1] Xue, X. 1997. Brief hybrid method for real time simulation, Proc. of the
World Congress on System Simulation (WCSS-97). Singapore,
September 01-03, 19-21.
[2] Law, A.M.; Kelton, W.D. (2000). Simulation Modeling and Analysis,
3rd edition. Singapore: McGraw-Hill.
[3] Novitsky, M.P. (1983). Process industries - where are you?, Production
and Inventory Management Journal, 24, 1, 118-121.
[4] Katayama, H. (1996). On a two-stage hierarchical production planning
system for process industries, International Journal of Production
Economics , 44, 1-2, 63-72.
[5] White, C.H. and Tsai, B.W. (1999). Integrated Manufacturing Logistics:
byproducts can be critical, Proceedings of the 1999 Winter Simulation
Conference, SCS, 1310-1315.
[6] Vaidyanathan, B.S., Miller, D.M., Park, Y.H. (1998). Application of
discrete event simulation in production scheduling, Proceedings of the
1998 Winter Simulation Conference, SCS, 965-971.
[7] Saraph, P.V. (2001). Biotech Industry: Simulation and beyond,
Proceedings of the 2001 Winter Simulation Conference, SCS, 838-843.
[8] B. Rekiek, A. Dolgui, A. Delchambre and A. Bratcu, "State of art of
optimization methods for assembly line design", Annual Reviews in
Control, vol. 26, pp. 163-174, 2006.
[9] C. Becker and A. Scholl, "A survey on problems and methods in
generalized assembly line balancing", European Journal of Operational
Research, vol. 168, pp. 694-715,2006.
[10] A. Scholl and C. Becker, "State-of-the-art exact and heuristic solution
procedures for simple assembly line balancing", European Journal of
Operational Research,
[1] Xue, X. 1997. Brief hybrid method for real time simulation, Proc. of the
World Congress on System Simulation (WCSS-97). Singapore,
September 01-03, 19-21.
[2] Law, A.M.; Kelton, W.D. (2000). Simulation Modeling and Analysis,
3rd edition. Singapore: McGraw-Hill.
[3] Novitsky, M.P. (1983). Process industries - where are you?, Production
and Inventory Management Journal, 24, 1, 118-121.
[4] Katayama, H. (1996). On a two-stage hierarchical production planning
system for process industries, International Journal of Production
Economics , 44, 1-2, 63-72.
[5] White, C.H. and Tsai, B.W. (1999). Integrated Manufacturing Logistics:
byproducts can be critical, Proceedings of the 1999 Winter Simulation
Conference, SCS, 1310-1315.
[6] Vaidyanathan, B.S., Miller, D.M., Park, Y.H. (1998). Application of
discrete event simulation in production scheduling, Proceedings of the
1998 Winter Simulation Conference, SCS, 965-971.
[7] Saraph, P.V. (2001). Biotech Industry: Simulation and beyond,
Proceedings of the 2001 Winter Simulation Conference, SCS, 838-843.
[8] B. Rekiek, A. Dolgui, A. Delchambre and A. Bratcu, "State of art of
optimization methods for assembly line design", Annual Reviews in
Control, vol. 26, pp. 163-174, 2006.
[9] C. Becker and A. Scholl, "A survey on problems and methods in
generalized assembly line balancing", European Journal of Operational
Research, vol. 168, pp. 694-715,2006.
[10] A. Scholl and C. Becker, "State-of-the-art exact and heuristic solution
procedures for simple assembly line balancing", European Journal of
Operational Research,
@article{"International Journal of Mechanical, Industrial and Aerospace Sciences:60202", author = "Teerapun Saeheaw and Nivit Charoenchai and Wichai Chattinnawat", title = "Line Balancing in the Hard Disk Drive Process Using Simulation Techniques", abstract = "Simulation model is an easy way to build up models
to represent real life scenarios, to identify bottlenecks and to enhance
system performance. Using a valid simulation model may give
several advantages in creating better manufacturing design in order to
improve the system performances. This paper presents result of
implementing a simulation model to design hard disk drive
manufacturing process by applying line balancing to improve both
productivity and quality of hard disk drive process. The line balance
efficiency showed 86% decrease in work in process, output was
increased by an average of 80%, average time in the system was
decreased 86% and waiting time was decreased 90%.", keywords = "line balancing, arena, hard disk drive process,simulation, work in process (WIP)", volume = "3", number = "12", pages = "1554-5", }