Experimental Investigation of Chatter Vibrations in Facing and Turning Processes

This paper investigates the occurrence of regenerative chatter vibrations in facing and turning processes. Orthogonal turning (facing) and normal turning experiments are carried out under stable as well as in the presence of controlled chatter vibrations. The effects of chatter vibrations on various sensor signals are captured and analyzed using frequency domain methods, which successfully detected the chatter vibrations close to the dominant mode of the machine tool system.




References:
[1] S.A. Tobias, Machine tool vibration research, International Journal of
Machine Tool Design and Research, 1 (1961) 1-14.
[2] M. Wiercigroch, E. Budak, Sources of Nonlinearities, Chatter
Generation and Suppression in Metal Cutting, Philosophical
Transactions: Mathematical, Physical and Engineering Sciences, 359
(2001) 663-693.
[3] F. Taylor, On the art of cutting metals, Transactions of ASME, 28
(1907).
[4] R.N. Arnold, The mechanism of tool vibration in the cutting of steel,
proceedings of the Instituion of Mechanical Engineers, 154 (1946) 261-
284.
[5] S.A. Tobias, Theory of regenerative machine tool chatter The Engineer,
1958.
[6] J. Tlusty, M. Polacek, The stability of machine tools against self excited
vibrations in machining, Proceedings of the International Research in
Production Engineering Conference, Pittsburgh, PA, ASME, New York,
(1963) 465-474.
[7] S.A. Tobias, Machine Tool Vibration, Blackie and Sons Ltd, Glasglow,
1965.
[8] H.E. Meritt, Theory of self-excited machine-tool chatter, Transactions of
the ASME Journal of Engineering for Industry, 87 (1965) 447-454.
[9] M. Siddhpura, R. Paurobally, A review of chatter vibration research in
turning, International Journal of Machine Tools and Manufacture, 61
(2012) 27-47.
[10] M. Siddhpura, R. Paurobally, Chatter stability and tool wear predictions
in the presence of chatter vibrations for orthogonal turning process,
Australian Journal of Mechanical Engineering - Accepted for
publication, (2013).