Designing of the Heating Process for Fiber- Reinforced Thermoplastics with Middle-Wave Infrared Radiators
Manufacturing components of fiber-reinforced
thermoplastics requires three steps: heating the matrix, forming and
consolidation of the composite and terminal cooling the matrix. For
the heating process a pre-determined temperature distribution through
the layers and the thickness of the pre-consolidated sheets is
recommended to enable forming mechanism. Thus, a design for the
heating process for forming composites with thermoplastic matrices
is necessary. To obtain a constant temperature through thickness and
width of the sheet, the heating process was analyzed by the help of
the finite element method. The simulation models were validated by
experiments with resistance thermometers as well as with an infrared
camera. Based on the finite element simulation, heating methods for
infrared radiators have been developed. Using the numeric
simulation many iteration loops are required to determine the process
parameters. Hence, the initiation of a model for calculating relevant
process parameters started applying regression functions.
[1] G. Kempe, Duroplastische und Thermoplastische
Faserverbundwerkstoffe - Vorteile - Eigenschaften - Verarbeitung und
Anwendungsgebiete beider Werkstoffgruppen in:
Faserverbundwerkstofe mit thermoplastischer Matrix, Expert Verlag,
1997, pp. 64-68.
[2] A. M. Murtagh., J. J. Lennon, and P. J. Mallon, Surface friction effects
related to pressforming of continuous fibre thermoplastic composites.
Composites Manufacturing 6. Elsevier Science Limited : s.n., 1995,
pp. 169-175.
[3] C. Ludwig, Glasfaserverstärkte Kunststoffe unter hoher thermischer und
mechanischer Belastung, Dissertation, Institute for supporting
construction and constructive designing, University of Stuttgart, 2009.
[4] F. R. Jones, Glass fibres - type and form in Handbook of polymer-fibre
composites, Longman Scientific & Technical, Harlow, GB, 1994.
[5] U. Berthold, Beitrag zum Thermoformen gewebeverstärkter
Thermoplaste mittels elastischer Stempel, Dissertation, Faculty of
Mechanical Engineering and Process Technology, University of
Chemnitz, 2001.
[6] L. Bottenbruch, R. Binsack, Technische Thermoplaste,
Kunststoffhandbuch, Band , Carl Hanser Verlag, Munich Vienna,
p. 221, 1998.
[1] G. Kempe, Duroplastische und Thermoplastische
Faserverbundwerkstoffe - Vorteile - Eigenschaften - Verarbeitung und
Anwendungsgebiete beider Werkstoffgruppen in:
Faserverbundwerkstofe mit thermoplastischer Matrix, Expert Verlag,
1997, pp. 64-68.
[2] A. M. Murtagh., J. J. Lennon, and P. J. Mallon, Surface friction effects
related to pressforming of continuous fibre thermoplastic composites.
Composites Manufacturing 6. Elsevier Science Limited : s.n., 1995,
pp. 169-175.
[3] C. Ludwig, Glasfaserverstärkte Kunststoffe unter hoher thermischer und
mechanischer Belastung, Dissertation, Institute for supporting
construction and constructive designing, University of Stuttgart, 2009.
[4] F. R. Jones, Glass fibres - type and form in Handbook of polymer-fibre
composites, Longman Scientific & Technical, Harlow, GB, 1994.
[5] U. Berthold, Beitrag zum Thermoformen gewebeverstärkter
Thermoplaste mittels elastischer Stempel, Dissertation, Faculty of
Mechanical Engineering and Process Technology, University of
Chemnitz, 2001.
[6] L. Bottenbruch, R. Binsack, Technische Thermoplaste,
Kunststoffhandbuch, Band , Carl Hanser Verlag, Munich Vienna,
p. 221, 1998.
@article{"International Journal of Mechanical, Industrial and Aerospace Sciences:60467", author = "B. Engel and M. Junge", title = "Designing of the Heating Process for Fiber- Reinforced Thermoplastics with Middle-Wave Infrared Radiators", abstract = "Manufacturing components of fiber-reinforced
thermoplastics requires three steps: heating the matrix, forming and
consolidation of the composite and terminal cooling the matrix. For
the heating process a pre-determined temperature distribution through
the layers and the thickness of the pre-consolidated sheets is
recommended to enable forming mechanism. Thus, a design for the
heating process for forming composites with thermoplastic matrices
is necessary. To obtain a constant temperature through thickness and
width of the sheet, the heating process was analyzed by the help of
the finite element method. The simulation models were validated by
experiments with resistance thermometers as well as with an infrared
camera. Based on the finite element simulation, heating methods for
infrared radiators have been developed. Using the numeric
simulation many iteration loops are required to determine the process
parameters. Hence, the initiation of a model for calculating relevant
process parameters started applying regression functions.", keywords = "Fiber-reinforced thermoplastics, heating strategies,
middle-wave infrared radiator.", volume = "7", number = "1", pages = "100-6", }