Cost Valuation Method for Development Concurrent Phase Appropriate Requirement Valuation Using the Example of Load Carrier Development in the Lithium-Ion-Battery Production
In the past years electric mobility became part of a
public discussion. The trend to fully electrified vehicles instead of
vehicles fueled with fossil energy has notably gained momentum.
Today nearly every big car manufacturer produces and sells fully
electrified vehicles, but electrified vehicles are still not as competitive
as conventional powered vehicles. As the traction battery states the
largest cost driver, lowering its price is a crucial objective. In
addition to improvements in product and production processes a nonnegligible,
but widely underestimated cost driver of production can
be found in logistics, since the production technology is not
continuous yet and neither are the logistics systems. This paper presents an approach to evaluate cost factors on
different designs of load carrier systems. Due to numerous
interdependencies, the combination of costs factors for a particular
scenario is not transparent. This is effecting actions for cost reduction
negatively, but still cost reduction is one of the major goals for
simultaneous engineering processes. Therefore a concurrent and
phase appropriate cost valuation method is necessary to serve cost
transparency. In this paper the four phases of this cost valuation
method are defined and explained, which based upon a new approach
integrating the logistics development process in to the integrated
product and process development.
[1] Bernhart, W. 2013. Upcoming CO2 fleet emission targets in key regions.
Roland Berger Strategy Consultants, Muinch.
[2] BMU. 2009. Konzept eines Programms zur Markteinführung von
Elektrofahrzeugen. Berlin, September 2009, p. 6.
[3] Shahan, Z. 2014. Europe electric car sales up 77% in 2014.
EVObsession, 7. August 2014. Web. 13. October 2014.
[4] Mayer, B. 2008. Lithium-ion race pics up. Autom. News Europe, Vol.
13, 2008. [5] Shetty, S. 2013. Electric vehicles still struggling to be cost-competitive.
Fortune, 5. July 2013. Web. 13. October 2014.
[6] Thomes, P. et al. 2013. Grundlagen, In: Kampker, A., Vallée, D.,
Schnettler, A. (Editors). 2013. Elektromobilität. Springer-Verlag, Berlin,
pp. 5-58.
[7] Westermeier, M., Reinhart, G., Zeilinger, T. 2013. Method for quality
parameter identification and classification in battery cell production.
Electric Drives Prod. Conf. (EDPC), Nuremberg.
[8] Ranzinger, R. 2013. Design of safe assembly processes for live working
in traction battery series production. Electric Drives Prod. Conf.
(EDPC), Nuremberg.
[9] Kampker, A., Heimes, H. H., Sesterheim, C., Schmidt, M. 2013.
Conception of Technology Chains in Battery Production, In: Prabhu, V.,
Taisch, M., Kiritsis, D. (Editors). 2013. Advances in Production
Management Systems - Sustainable Production and Service Supply
Chains. IFIP Advances in Information and Communication Technology,
Vol. 414, 2013, pp. 199-209.
[10] A. Kampker et al. 2012. Der Produktionsprozess eine Lithium-Ionen-
Folienzelle. VDMA/WZL Brochure, Aachen, WZL Selfprint.
[11] Oser, J. 2007. Integrated Unit Load and Transport System Design in
Manufacturing, In: IET ICAM, Durham, 2007, pp. 119-123.
[12] Pahl, G., Beitz, W. 2007. Engineering Design, 3. Edition, Springer
London Ltd.
[13] Warnecke, H., Bullinger, H.-J., Hichert, R., Voegele, A. 1996.
Kostenrechnung für Ingenieure, 5. Auflage, Hanser-Verlag, München,
pp.232-238.
[14] Kampker, A., Deutskens, C., Heimes H. H., Ordung, M., Haunreiter, A.
2014. Load carriers for battery cell production – Implementing the
logistics development into the integrated product and process
development. Conference Paper, Gerpisa colloquium, Kyoto.
[15] Kampker, A., Deutskens, C., Heimes H. H., Ordung, M., Haunreiter, A.
2014. Cost model for an integrated load carrier design process in the
lithium-ion battery production. Process Engineering - Advances in
Intelligent Systems and Computing, Volume 1089, 2015, pp 307-313.
[16] Terwiesch, C., Xu, Y. 2004. The Copy-Exactly Ramp-Up Strategy:
Trading-Off Learning With Process Change. In: 70 IEEE Transactions
On Engineering Management, Vol. 51, No. 1, pp. 70-84.
[17] Usher, J., Roy, U., Parsaei, H. (Editors). 1998. Integrated Product and
Process Development: Methods, Tools, and Technologies. John Wiley &
Sons, p. IX.
[18] Winner, R., Pennell, J., Bertrand, H., Slusarczuk, M. 1988. The role of
concurrent engineering in weapons system acquisition. ID, Virginia.
[19] Hull, F., Collins, P., Liker, J. 1996. Composite Forms of Organization as
a Strategy for Concurrent Engineering Effectiveness. IEEE Transactions
on engineering management, Vol. 43, No. 2.
[20] Yassine, A. et al. 1999. A Decision Analytic Framework for Evaluating
Concurrent Engineering. IEEE Trans. On Eng. Management, Vol. 46,
No. 2.
[21] Schuh, G., Stölzle, W., Straube, F. (Editors). 2008. Anlaufmanagement
in der Automobilindustrie erfolgreich umsetzen. Berlin, Springer, pp. 1-
5.
[22] Waggoner, T. 1995. Concurrent engineering strategies in electrical
component manufacturing. Electrical Electronics Insulation and
Electrical Manufacturing & Coil Winding Conference, Illinois:
Rosemont.
[23] Shen, J., Wang, L. 2008. A Methodology Based on Fuzzy Extended
Quality Function Deployment for Determining Optimal Engineering
Characteristics in Product-Service System Design. In: IEEE
International Conference on Service Operations and Logistics, and
Informatics, pp.331-336.
[24] Pickel, H. 1989. Kostenmodelle als Hilfsmittel zum kostengünstigen
Konstruieren. München, Hanser, pp. 22.
[25] Haberfellner, R., Nagel, P., Becker, M. 2002. Systems Engineering.
Zürich, Orell Füssli.
[26] Backlund, A. 2000. The definition of system. In: Kybernetes. Vol. 29 No.
4, pp. 444–451.
[27] Patzak, G. 1982. Systemtechnik. Berlin, Springer, pp. 313.
[28] Rophol, G. 1978. Allgemeine Systemtheorie - Einführung in
transdisziplinäres Denken. Berlin, Edition Sigma.
[1] Bernhart, W. 2013. Upcoming CO2 fleet emission targets in key regions.
Roland Berger Strategy Consultants, Muinch.
[2] BMU. 2009. Konzept eines Programms zur Markteinführung von
Elektrofahrzeugen. Berlin, September 2009, p. 6.
[3] Shahan, Z. 2014. Europe electric car sales up 77% in 2014.
EVObsession, 7. August 2014. Web. 13. October 2014.
[4] Mayer, B. 2008. Lithium-ion race pics up. Autom. News Europe, Vol.
13, 2008. [5] Shetty, S. 2013. Electric vehicles still struggling to be cost-competitive.
Fortune, 5. July 2013. Web. 13. October 2014.
[6] Thomes, P. et al. 2013. Grundlagen, In: Kampker, A., Vallée, D.,
Schnettler, A. (Editors). 2013. Elektromobilität. Springer-Verlag, Berlin,
pp. 5-58.
[7] Westermeier, M., Reinhart, G., Zeilinger, T. 2013. Method for quality
parameter identification and classification in battery cell production.
Electric Drives Prod. Conf. (EDPC), Nuremberg.
[8] Ranzinger, R. 2013. Design of safe assembly processes for live working
in traction battery series production. Electric Drives Prod. Conf.
(EDPC), Nuremberg.
[9] Kampker, A., Heimes, H. H., Sesterheim, C., Schmidt, M. 2013.
Conception of Technology Chains in Battery Production, In: Prabhu, V.,
Taisch, M., Kiritsis, D. (Editors). 2013. Advances in Production
Management Systems - Sustainable Production and Service Supply
Chains. IFIP Advances in Information and Communication Technology,
Vol. 414, 2013, pp. 199-209.
[10] A. Kampker et al. 2012. Der Produktionsprozess eine Lithium-Ionen-
Folienzelle. VDMA/WZL Brochure, Aachen, WZL Selfprint.
[11] Oser, J. 2007. Integrated Unit Load and Transport System Design in
Manufacturing, In: IET ICAM, Durham, 2007, pp. 119-123.
[12] Pahl, G., Beitz, W. 2007. Engineering Design, 3. Edition, Springer
London Ltd.
[13] Warnecke, H., Bullinger, H.-J., Hichert, R., Voegele, A. 1996.
Kostenrechnung für Ingenieure, 5. Auflage, Hanser-Verlag, München,
pp.232-238.
[14] Kampker, A., Deutskens, C., Heimes H. H., Ordung, M., Haunreiter, A.
2014. Load carriers for battery cell production – Implementing the
logistics development into the integrated product and process
development. Conference Paper, Gerpisa colloquium, Kyoto.
[15] Kampker, A., Deutskens, C., Heimes H. H., Ordung, M., Haunreiter, A.
2014. Cost model for an integrated load carrier design process in the
lithium-ion battery production. Process Engineering - Advances in
Intelligent Systems and Computing, Volume 1089, 2015, pp 307-313.
[16] Terwiesch, C., Xu, Y. 2004. The Copy-Exactly Ramp-Up Strategy:
Trading-Off Learning With Process Change. In: 70 IEEE Transactions
On Engineering Management, Vol. 51, No. 1, pp. 70-84.
[17] Usher, J., Roy, U., Parsaei, H. (Editors). 1998. Integrated Product and
Process Development: Methods, Tools, and Technologies. John Wiley &
Sons, p. IX.
[18] Winner, R., Pennell, J., Bertrand, H., Slusarczuk, M. 1988. The role of
concurrent engineering in weapons system acquisition. ID, Virginia.
[19] Hull, F., Collins, P., Liker, J. 1996. Composite Forms of Organization as
a Strategy for Concurrent Engineering Effectiveness. IEEE Transactions
on engineering management, Vol. 43, No. 2.
[20] Yassine, A. et al. 1999. A Decision Analytic Framework for Evaluating
Concurrent Engineering. IEEE Trans. On Eng. Management, Vol. 46,
No. 2.
[21] Schuh, G., Stölzle, W., Straube, F. (Editors). 2008. Anlaufmanagement
in der Automobilindustrie erfolgreich umsetzen. Berlin, Springer, pp. 1-
5.
[22] Waggoner, T. 1995. Concurrent engineering strategies in electrical
component manufacturing. Electrical Electronics Insulation and
Electrical Manufacturing & Coil Winding Conference, Illinois:
Rosemont.
[23] Shen, J., Wang, L. 2008. A Methodology Based on Fuzzy Extended
Quality Function Deployment for Determining Optimal Engineering
Characteristics in Product-Service System Design. In: IEEE
International Conference on Service Operations and Logistics, and
Informatics, pp.331-336.
[24] Pickel, H. 1989. Kostenmodelle als Hilfsmittel zum kostengünstigen
Konstruieren. München, Hanser, pp. 22.
[25] Haberfellner, R., Nagel, P., Becker, M. 2002. Systems Engineering.
Zürich, Orell Füssli.
[26] Backlund, A. 2000. The definition of system. In: Kybernetes. Vol. 29 No.
4, pp. 444–451.
[27] Patzak, G. 1982. Systemtechnik. Berlin, Springer, pp. 313.
[28] Rophol, G. 1978. Allgemeine Systemtheorie - Einführung in
transdisziplinäres Denken. Berlin, Edition Sigma.
@article{"International Journal of Mechanical, Industrial and Aerospace Sciences:71605", author = "Achim Kampker and Christoph Deutskens and Heiner Hans Heimes and Mathias Ordung and Felix Optehostert", title = "Cost Valuation Method for Development Concurrent Phase Appropriate Requirement Valuation Using the Example of Load Carrier Development in the Lithium-Ion-Battery Production", abstract = "In the past years electric mobility became part of a
public discussion. The trend to fully electrified vehicles instead of
vehicles fueled with fossil energy has notably gained momentum.
Today nearly every big car manufacturer produces and sells fully
electrified vehicles, but electrified vehicles are still not as competitive
as conventional powered vehicles. As the traction battery states the
largest cost driver, lowering its price is a crucial objective. In
addition to improvements in product and production processes a nonnegligible,
but widely underestimated cost driver of production can
be found in logistics, since the production technology is not
continuous yet and neither are the logistics systems. This paper presents an approach to evaluate cost factors on
different designs of load carrier systems. Due to numerous
interdependencies, the combination of costs factors for a particular
scenario is not transparent. This is effecting actions for cost reduction
negatively, but still cost reduction is one of the major goals for
simultaneous engineering processes. Therefore a concurrent and
phase appropriate cost valuation method is necessary to serve cost
transparency. In this paper the four phases of this cost valuation
method are defined and explained, which based upon a new approach
integrating the logistics development process in to the integrated
product and process development.", keywords = "Research and development, technology and
Innovation, lithium-ion-battery production, load carrier development
process, cost valuation method.", volume = "9", number = "12", pages = "2106-6", }
