Computer Aided Design of Reshaping Process of Circular Pipes into Square Pipes
Square pipes (pipes with square cross sections) are
being used for various industrial objectives, such as machine
structure components and housing/building elements. The utilization
of them is extending rapidly and widely. Hence, the out-put of those
pipes is increasing and new application fields are continually
developing.
Due to various demands in recent time, the products have to
satisfy difficult specifications with high accuracy in dimensions. The
reshaping process design of pipes with square cross sections;
however, is performed by trial and error and based on expert-s
experience.
In this paper, a computer-aided simulation is developed based on
the 2-D elastic-plastic method with consideration of the shear
deformation to analyze the reshaping process. Effect of various
parameters such as diameter of the circular pipe and mechanical
properties of metal on product dimension and quality can be
evaluated by using this simulation. Moreover, design of reshaping
process include determination of shrinkage of cross section,
necessary number of stands, radius of rolls and height of pipe at each
stand, are investigated. Further, it is shown that there are good
agreements between the results of the design method and the
experimental results.
[1] Kiuchi, M.: Proceedings of the 2nd International Conference on Rotary
Metalworking Processes, 1982, p. 213/225.
[2] Onada, Y., Nagamachi, T., et al.: Journal of the Japan Society for
Technology of Plasticity, 36, No. 409 (1995), p. 149/155.
[3] Kiuchi, M. and Wang, F., Tube & Pipe Technology, Nov/Dec 1999, p.
72.
[4] Moslemi Naeini, H.: PhD thesis, Tokyo University, Japan, 2000.
[5] Moslemi Naeini, H., Kiuchi, M., et al.: Iranian Journal of Science &
Technology, Transaction B, Vol. 27, No. B3, 2003, p 81/94 .
[6] Nagai, Y., Journal of the Japan Society for Technology of Plasticity, 22,
No. 248 (1989), p. 912/920.
[7] Kiuchi, M., Moslemi Naeini, H. et al, Journal of Materials Processing
Technology 111 (1-3) (2001) p. 193/197.
[8] Sanati, A.: Master thesis, Tarbiat Modares University, Iran, 2004.
[9] Wen, B., , Roll-Kraft, Inc. ohio, U.S.A.
[1] Kiuchi, M.: Proceedings of the 2nd International Conference on Rotary
Metalworking Processes, 1982, p. 213/225.
[2] Onada, Y., Nagamachi, T., et al.: Journal of the Japan Society for
Technology of Plasticity, 36, No. 409 (1995), p. 149/155.
[3] Kiuchi, M. and Wang, F., Tube & Pipe Technology, Nov/Dec 1999, p.
72.
[4] Moslemi Naeini, H.: PhD thesis, Tokyo University, Japan, 2000.
[5] Moslemi Naeini, H., Kiuchi, M., et al.: Iranian Journal of Science &
Technology, Transaction B, Vol. 27, No. B3, 2003, p 81/94 .
[6] Nagai, Y., Journal of the Japan Society for Technology of Plasticity, 22,
No. 248 (1989), p. 912/920.
[7] Kiuchi, M., Moslemi Naeini, H. et al, Journal of Materials Processing
Technology 111 (1-3) (2001) p. 193/197.
[8] Sanati, A.: Master thesis, Tarbiat Modares University, Iran, 2004.
[9] Wen, B., , Roll-Kraft, Inc. ohio, U.S.A.
@article{"International Journal of Engineering, Mathematical and Physical Sciences:54866", author = "Parviz Alinezhad and Ali Sanati and Koorosh Naser Momtahen", title = "Computer Aided Design of Reshaping Process of Circular Pipes into Square Pipes", abstract = "Square pipes (pipes with square cross sections) are
being used for various industrial objectives, such as machine
structure components and housing/building elements. The utilization
of them is extending rapidly and widely. Hence, the out-put of those
pipes is increasing and new application fields are continually
developing.
Due to various demands in recent time, the products have to
satisfy difficult specifications with high accuracy in dimensions. The
reshaping process design of pipes with square cross sections;
however, is performed by trial and error and based on expert-s
experience.
In this paper, a computer-aided simulation is developed based on
the 2-D elastic-plastic method with consideration of the shear
deformation to analyze the reshaping process. Effect of various
parameters such as diameter of the circular pipe and mechanical
properties of metal on product dimension and quality can be
evaluated by using this simulation. Moreover, design of reshaping
process include determination of shrinkage of cross section,
necessary number of stands, radius of rolls and height of pipe at each
stand, are investigated. Further, it is shown that there are good
agreements between the results of the design method and the
experimental results.", keywords = "Circular Pipes, Square Pipes, Shear Deformation,
Reshaping Process, Numerical Simulation.", volume = "3", number = "7", pages = "483-5", }