Chatter Suppression in Boring Process Using Passive Damper
During machining process, chatter is an unavoidable
phenomenon. Boring bars possess the cantilever shape and due to
this, it is subjected to chatter. The adverse effect of chatter includes
the increase in temperature which will leads to excess tool wear. To
overcome these problems, in this investigation, Cartridge brass (Cu –
70% and Zn – 30%) is passively fixed on the boring bar and also
clearance is provided in order to reduce the displacement, tool wear
and cutting temperature. A conventional all geared lathe is attached
with vibrometer and pyrometer is used to measure the displacement
and temperature. The influence of input parameters such as cutting
speed, depth of cut and clearance on temperature, tool wear and
displacement are investigated for various cutting conditions. From
the result, the optimum conditions to obtain better damping in boring
process for chatter reduction is identified.
[1] K Ramesh, T Alwarsamy and S Jayabal, “Prediction of cutting process
parameters in boring operations using artificial neural networks,”
Journal of Vibration and Control, vol. 21 no. 6, pp. 1043–1054, 2015.
[2] Henrik Akesson, Tatiana Smirnova and Lars Hakansson , “Analysis of
dynamic properties of boring bars concerning different clamping
conditions,” Mechanical Systems and Signal Processing, vol. 23, pp.
2629–2647, June 2009.
[3] B. Moetakef-Imani and N.Z.Yussefian, “Dynamic simulation of boring
process,” International Journal of Machine Tools & Manufacture, vol.
49, pp. 1096–1103, August 2009.
[4] D. D. L. Chung, “Review Materials for vibration damping,” Journal of
materials science, vol. 36, pp. 5733–5737, 2001.
[5] S. Ema and E. Marui, “A fundamental study on impact dampers,”
International Journal of Machine Tools & Manufacture, vol. 34 no. 3,
pp. 407–421, 1992.
[6] Satoshi Ema and Etsuo Marui, “Suppression of chatter vibration of
boring tools using impact dampers,” International Journal of Machine
Tools & Manufacture, vol. 40, pp. 1141–1156, 2000.
[7] Lorenzo Daghini, Andreas Archenti and Cornel Mihai Nicolescu,
“Design, Implementation and Analysis of Composite Material Dampers
for turning Operations,” WASET International Journal of Mechanical,
Aerospace, Industrial, Mechatronic and Manufacturing Engineering,
vol. 3 no. 5, pp. 556–563, 2009.
[8] M.H.Miguelez, L.Rubio, J.A.Loya and J.Fernandez-Saez, “Improvement
of chatter stability in boring operations with passive vibration
absorbers,” International Journal of Mechanical Sciences, vol. 52, pp.
1376–1384, 2010.
[9] R.P.H. Faassen, N. van de Wouw, J.A.J. Oosterling and H. Nijmeijer,
“Prediction of regenerative chatter by modelling and analysis of highspeed
milling,” International Journal of Machine Tools and
Manufacture, vol. 43 no. 14, pp. 1437–1446, 2003.
[10] M. Wiercigroch and E. Budak, “Sources of nonlinearities, chatter
generation and suppression in metal cutting,” Philosophical
Transactions of the Royal Society London, vol. 359, pp. 663–693, 2001.
[11] L.R. Foulds and K. Neumann, “A network flow model of group
technology,” Mathematical and Computer Modelling, vol. 38 no. 5-6,
pp. 623–635, 2003.
[12] Y.Altintas and M.Weck, “Chatter stability of metal cutting and
grinding,” CIRP Annals—Manufacturing Technology, vol. 53, pp. 619–
642, 2004.
[13] E. Edhi and T. Hoshi, “Stabilization of high frequency chatter vibration
in fine boring by friction damper,” Precision Engineering, vol. 25 no. 3,
pp. 224–234, 2001.
[14] M. Wang and R. Fei, “On-line chatter detection and control in boring
based on an electro rheological fluid,” Mechatronics, vol. 11 no. 7, pp.
779–792, 2001.
[15] H. Moradi, F. Bakhtiari-Nejad and M.R. Movahhedi, “Tunable vibration
absorber design to suppress vibrations: an application in boring
manufacturing process,” Journal of Sound and Vibration, vol. 318, pp.
93–108, 2008.
[16] D. Sathianarayanan, L. Karunamoorthy, J. Srinivasan, G.S. Kandasami
and K. Palanikumar, “Chatter suppression in boring operation using
magneto rheological fluid damper,” Material Manufacturing Process,
vol. 23 no. 4, pp. 329–335, 2008.
[17] D. Mei, T. Kong, A.J. Shih and Z. Chen, “Magnetorheological fluidcontrolled
boring bar for chatter suppression,” Journal of Mater.
Processing Technology, vol. 209 no. 4, pp. 1861–1870, 2009.
[18] F.Atabey, I.Lazoglu and Y.Altintas, “Mechanics of boring processes—
part II: multi-insert boring heads,” International Journal of Machine
Tools and Manufacture, vol. 43 no. 5, pp. 477–484, 2003.
[19] R.N. Arnold, “The mechanism of tool vibration in the cutting of steel,”
Proceedings of the Instituion of Mechanical Engineers, vol. 154, pp.
261–284, 1946.
[20] M. Kayhan and E. Budak, “An experimental investigation of chatter
effects on tool life,” Proceedings of the Institution of Mechanical
Engineers, Part B: Journal of Engineering Manufacture, vol. 223, pp.
1455–1463, 2009.
[21] E.Budak and E.Ozlu, “Analytical modeling of chatter stability in turning
and boring operations: a multi-dimensional approach,” CIRPAnnals—
Manufacturing Technology, vol. 56, pp. 401–404, 2007.
[22] E.Ozlu and E.Budak, “Comparison of one-dimensional and multidimensional
models instability analysis of turning operations,”
International Journal of Machine Tools and Manufacture, vol. 47, pp.
1875–1883, 2007.
[23] N.Suzuki, K.N.E. Shamoto and K. Yoshino, “Effect of cross transfer
function on chatter stability in plunge cutting,” Journal of Advanced
Mechanical Design, Systems, and Manufacturing, vol. 4, pp. 883–891,
2010.
[24] A.Shanker, “An analysis of chatter vibration while turning slender workpieces
between centres,” Annals of CIRP, vol. 25, pp. 273–276, 1976.
[25] G.Urbikain, L.N.Lopez deLacalle, F.J.Campa, A.Fernandez and A.Elias,
“Stability prediction in straight turning of a flexible workpiece by
collocation method,” International Journal of Machine Tools and
Manufacture, vol. 54-55, pp. 73–81, 2012.
[1] K Ramesh, T Alwarsamy and S Jayabal, “Prediction of cutting process
parameters in boring operations using artificial neural networks,”
Journal of Vibration and Control, vol. 21 no. 6, pp. 1043–1054, 2015.
[2] Henrik Akesson, Tatiana Smirnova and Lars Hakansson , “Analysis of
dynamic properties of boring bars concerning different clamping
conditions,” Mechanical Systems and Signal Processing, vol. 23, pp.
2629–2647, June 2009.
[3] B. Moetakef-Imani and N.Z.Yussefian, “Dynamic simulation of boring
process,” International Journal of Machine Tools & Manufacture, vol.
49, pp. 1096–1103, August 2009.
[4] D. D. L. Chung, “Review Materials for vibration damping,” Journal of
materials science, vol. 36, pp. 5733–5737, 2001.
[5] S. Ema and E. Marui, “A fundamental study on impact dampers,”
International Journal of Machine Tools & Manufacture, vol. 34 no. 3,
pp. 407–421, 1992.
[6] Satoshi Ema and Etsuo Marui, “Suppression of chatter vibration of
boring tools using impact dampers,” International Journal of Machine
Tools & Manufacture, vol. 40, pp. 1141–1156, 2000.
[7] Lorenzo Daghini, Andreas Archenti and Cornel Mihai Nicolescu,
“Design, Implementation and Analysis of Composite Material Dampers
for turning Operations,” WASET International Journal of Mechanical,
Aerospace, Industrial, Mechatronic and Manufacturing Engineering,
vol. 3 no. 5, pp. 556–563, 2009.
[8] M.H.Miguelez, L.Rubio, J.A.Loya and J.Fernandez-Saez, “Improvement
of chatter stability in boring operations with passive vibration
absorbers,” International Journal of Mechanical Sciences, vol. 52, pp.
1376–1384, 2010.
[9] R.P.H. Faassen, N. van de Wouw, J.A.J. Oosterling and H. Nijmeijer,
“Prediction of regenerative chatter by modelling and analysis of highspeed
milling,” International Journal of Machine Tools and
Manufacture, vol. 43 no. 14, pp. 1437–1446, 2003.
[10] M. Wiercigroch and E. Budak, “Sources of nonlinearities, chatter
generation and suppression in metal cutting,” Philosophical
Transactions of the Royal Society London, vol. 359, pp. 663–693, 2001.
[11] L.R. Foulds and K. Neumann, “A network flow model of group
technology,” Mathematical and Computer Modelling, vol. 38 no. 5-6,
pp. 623–635, 2003.
[12] Y.Altintas and M.Weck, “Chatter stability of metal cutting and
grinding,” CIRP Annals—Manufacturing Technology, vol. 53, pp. 619–
642, 2004.
[13] E. Edhi and T. Hoshi, “Stabilization of high frequency chatter vibration
in fine boring by friction damper,” Precision Engineering, vol. 25 no. 3,
pp. 224–234, 2001.
[14] M. Wang and R. Fei, “On-line chatter detection and control in boring
based on an electro rheological fluid,” Mechatronics, vol. 11 no. 7, pp.
779–792, 2001.
[15] H. Moradi, F. Bakhtiari-Nejad and M.R. Movahhedi, “Tunable vibration
absorber design to suppress vibrations: an application in boring
manufacturing process,” Journal of Sound and Vibration, vol. 318, pp.
93–108, 2008.
[16] D. Sathianarayanan, L. Karunamoorthy, J. Srinivasan, G.S. Kandasami
and K. Palanikumar, “Chatter suppression in boring operation using
magneto rheological fluid damper,” Material Manufacturing Process,
vol. 23 no. 4, pp. 329–335, 2008.
[17] D. Mei, T. Kong, A.J. Shih and Z. Chen, “Magnetorheological fluidcontrolled
boring bar for chatter suppression,” Journal of Mater.
Processing Technology, vol. 209 no. 4, pp. 1861–1870, 2009.
[18] F.Atabey, I.Lazoglu and Y.Altintas, “Mechanics of boring processes—
part II: multi-insert boring heads,” International Journal of Machine
Tools and Manufacture, vol. 43 no. 5, pp. 477–484, 2003.
[19] R.N. Arnold, “The mechanism of tool vibration in the cutting of steel,”
Proceedings of the Instituion of Mechanical Engineers, vol. 154, pp.
261–284, 1946.
[20] M. Kayhan and E. Budak, “An experimental investigation of chatter
effects on tool life,” Proceedings of the Institution of Mechanical
Engineers, Part B: Journal of Engineering Manufacture, vol. 223, pp.
1455–1463, 2009.
[21] E.Budak and E.Ozlu, “Analytical modeling of chatter stability in turning
and boring operations: a multi-dimensional approach,” CIRPAnnals—
Manufacturing Technology, vol. 56, pp. 401–404, 2007.
[22] E.Ozlu and E.Budak, “Comparison of one-dimensional and multidimensional
models instability analysis of turning operations,”
International Journal of Machine Tools and Manufacture, vol. 47, pp.
1875–1883, 2007.
[23] N.Suzuki, K.N.E. Shamoto and K. Yoshino, “Effect of cross transfer
function on chatter stability in plunge cutting,” Journal of Advanced
Mechanical Design, Systems, and Manufacturing, vol. 4, pp. 883–891,
2010.
[24] A.Shanker, “An analysis of chatter vibration while turning slender workpieces
between centres,” Annals of CIRP, vol. 25, pp. 273–276, 1976.
[25] G.Urbikain, L.N.Lopez deLacalle, F.J.Campa, A.Fernandez and A.Elias,
“Stability prediction in straight turning of a flexible workpiece by
collocation method,” International Journal of Machine Tools and
Manufacture, vol. 54-55, pp. 73–81, 2012.
@article{"International Journal of Mechanical, Industrial and Aerospace Sciences:71255", author = "V. Prasannavenkadesan and A. Elango and S. Chockalingam", title = "Chatter Suppression in Boring Process Using Passive Damper", abstract = "During machining process, chatter is an unavoidable
phenomenon. Boring bars possess the cantilever shape and due to
this, it is subjected to chatter. The adverse effect of chatter includes
the increase in temperature which will leads to excess tool wear. To
overcome these problems, in this investigation, Cartridge brass (Cu –
70% and Zn – 30%) is passively fixed on the boring bar and also
clearance is provided in order to reduce the displacement, tool wear
and cutting temperature. A conventional all geared lathe is attached
with vibrometer and pyrometer is used to measure the displacement
and temperature. The influence of input parameters such as cutting
speed, depth of cut and clearance on temperature, tool wear and
displacement are investigated for various cutting conditions. From
the result, the optimum conditions to obtain better damping in boring
process for chatter reduction is identified.", keywords = "Boring, chatter, mass damping, passive damping.", volume = "9", number = "11", pages = "1932-5", }
