Abstract: The drilling and riveting processes are widely used in the assembly of carrier rocket, which makes the efficiency and quality of drilling become the important factor affecting the assembly process. According to the problem existing in the drilling of thick stacked plate (thickness larger than 10mm) of carrier rocket, such as drill break, large noise and burr etc., experimental study of the influence of tool material on the drilling was carried out. The cutting force was measured by a piezoelectric dynamometer, the aperture was measured with an outline projector, and the burr is observed and measured by a digital stereo microscope. Through the measurement, the effects of tool material on the drilling were analyzed from the aspects of drilling force, diameter, and burr. The results show that, compared with carbide drill and coated carbide one, the drilling force of high speed steel is larger. But, the application of high speed steel also has some advantages, e.g. a higher number of hole can be obtained, the height of burr is small, the exit is smooth and the slim burr is less, and the tool experiences wear but not fracture. Therefore, the high speed steel tool is suitable for the drilling of thick stacked plate of 2219 Aluminum alloy.
Abstract: In this paper, a semi empirical formula is presented based on the experimental results to predict the first pick (maximum force) value in the instantaneous folding force- axial distance diagram of a square column. To achieve this purpose, the maximum value of the folding force was assumed to be a function of the average folding force. Using the experimental results, the maximum value of the force necessary to initiate the first fold in a square column was obtained with respect to the geometrical quantities and material properties. Finally, the results obtained from the semi empirical relation in this paper, were compared to the experimental results which showed a good correlation.
Abstract: In this paper, a theoretical formula is presented to
predict the instantaneous folding force of the first fold creation in a
square column under axial loading. Calculations are based on analysis
of “Basic Folding Mechanism" introduced by Wierzbicki and
Abramowicz. For this purpose, the sum of dissipated energy rate under
bending around horizontal and inclined hinge lines and dissipated
energy rate under extensional deformations are equated to the work rate
of the external force on the structure. Final formula obtained in this
research, reasonably predicts the instantaneous folding force of the first
fold creation versus folding distance and folding angle and also predicts
the instantaneous folding force instead of the average value. Finally,
according to the calculated theoretical relation, instantaneous folding
force of the first fold creation in a square column was sketched
versus folding distance and was compared to the experimental results
which showed a good correlation.