Abstract: Induction assisted single point incremental forming
(IASPIF) is a flexible method and can be simply utilized to
form a high strength alloys. Due to the interaction between the
mechanical and thermal properties during IASPIF an evaluation for
the process is necessary to be performed analytically. Therefore, a
numerical simulation was carried out in this paper. The numerical
analysis was operated at both room and elevated temperatures
then compared with experimental results. Fully coupled dynamic
temperature displacement explicit analysis was used to simulated the
hot single point incremental forming. The numerical analysis was
indicating that during hot single point incremental forming were a
combination between complicated compression, tension and shear
stresses. As a result, the equivalent plastic strain was increased
excessively by rising both the formed part depth and the heating
temperature during forming. Whereas, the forming forces were
decreased from 5 kN at room temperature to 0.95 kN at elevated
temperature. The simulation shows that the maximum true strain was
occurred in the stretching zone which was the same as in experiment.
Abstract: In sheet metal forming process, raw material
mechanical properties are important parameters. This paper is to
compare the wall’s incline angle or formability of SS 400 steel and
SUS 304 stainless steel in single point incremental forming. The two
materials are ferrous base alloyed, which have the different unit cell,
mechanical property and chemical composition. They were forming
into cone shape specimens having 100 mm diameter with different
wall’s incline angle: 90o, 75o and 60o. The investigation was
continued until the specimens formed surface facture. The
experimental result showed that the smaller the wall incline angle
higher the formability with the both materials. The formability limit
of the ferrous base alloy was approx. 60o wall’s incline angle. By
nature, SS 400 has higher formability than SUS 304. This result can
be used as the initial data in designing the single point incremental
forming parts.