Abstract: This paper provides a replacement policy for warranty products with different failure rate from the consumer-s viewpoint. Assume that the product is replaced once within a finite planning horizon, and the failure rate of the second product is lower than the failure rate of the first product. Within warranty period (WP), the failed product is corrected by minimal repair without any cost to the consumers. After WP, the failed product is repaired with a fixed repair cost to the consumers. However, each failure incurs a fixed downtime cost to the consumers over a finite planning horizon. In this paper, we derive the model of the expected total disbursement cost within a finite planning horizon and some properties of the optimal replacement policy under some reasonable conditions are obtained. Finally, numerical examples are given to illustrate the features of the optimal replacement policy under various maintenance costs.
Abstract: This study proposes a hybrid minimal repair policy
which combines periodic maintenance policy with age-based maintenance policy for a serial production system. Parameters of such policy are defined as and which indicate as hybrid minimal
repair time and planned preventive maintenance time
respectively . Under this hybrid policy, the system is
repaired minimally if it fails during , . A perfect repair is
conducted on the first failure after at any machines. At the same time, we take opportunity to advance the preventive maintenance of
other machines simultaneously. If the system is still operating
properly up to , then the preventive maintenance is carried out as its
predetermined schedule. For a given , we obtain the optimal value which minimizes the expected cost per time unit. Numerical
example is presented to illustrate the properties of the optimal solution.