Abstract: Bendability is constrained by maximum top roller
load imparting capacity of the machine. Maximum load is
encountered during the edge pre-bending stage of roller bending.
Capacity of 3-roller plate bending machine is specified by
maximum thickness and minimum shell diameter combinations that
can be pre-bend for given plate material of maximum width.
Commercially available plate width or width of the plate that can be
accommodated on machine decides the maximum rolling width.
Original equipment manufacturers (OEM) provide the machine
capacity chart based on reference material considering perfectly
plastic material model. Reported work shows the bendability analysis
of heavy duty 3-roller plate bending machine. The input variables for
the industry are plate thickness, shell diameter and material property
parameters, as it is fixed by the design. Analytical models of
equivalent thickness, equivalent width and maximum width based on
power law material model were derived to study the bendability.
Equation of maximum width provides bendability for designed
configuration i.e. material property, shell diameter and thickness
combinations within the machine limitations. Equivalent thicknesses
based on perfectly plastic and power law material model were
compared for four different materials grades of C-Mn steel in order
to predict the bend-ability. Effect of top roller offset on the
bendability at maximum top roller load imparting capacity is
reported.
Abstract: The study of effect of laser scanning speed on
material efficiency in Ti6Al4V application is very important because unspent powder is not reusable because of high temperature oxygen
pick-up and contamination. This study carried out an extensive study
on the effect of scanning speed on material efficiency by varying the
speed between 0.01 to 0.1m/sec. The samples are wire brushed and
cleaned with acetone after each deposition to remove un-melted
particles from the surface of the deposit. The substrate is weighed before and after deposition. A formula was developed to calculate the
material efficiency and the scanning speed was compared with the
powder efficiency obtained. The results are presented and discussed.
The study revealed that the optimum scanning speed exists for this study at 0.01m/sec, above and below which the powder efficiency
will drop
Abstract: The more recent satellite projects/programs makes
extensive usage of real – time embedded systems. 16 bit processors
which meet the Mil-Std-1750 standard architecture have been used in
on-board systems. Most of the Space Applications have been written
in ADA. From a futuristic point of view, 32 bit/ 64 bit processors are
needed in the area of spacecraft computing and therefore an effort is
desirable in the study and survey of 64 bit architectures for space
applications. This will also result in significant technology
development in terms of VLSI and software tools for ADA (as the
legacy code is in ADA).
There are several basic requirements for a special processor for
this purpose. They include Radiation Hardened (RadHard) devices,
very low power dissipation, compatibility with existing operational
systems, scalable architectures for higher computational needs,
reliability, higher memory and I/O bandwidth, predictability, realtime
operating system and manufacturability of such processors.
Further on, these may include selection of FPGA devices, selection
of EDA tool chains, design flow, partitioning of the design, pin
count, performance evaluation, timing analysis etc.
This project deals with a brief study of 32 and 64 bit processors
readily available in the market and designing/ fabricating a 64 bit
RISC processor named RISC MicroProcessor with added
functionalities of an extended double precision floating point unit
and a 32 bit signal processing unit acting as co-processors. In this
paper, we emphasize the ease and importance of using Open Core
(OpenSparc T1 Verilog RTL) and Open “Source" EDA tools such as
Icarus to develop FPGA based prototypes quickly. Commercial tools
such as Xilinx ISE for Synthesis are also used when appropriate.
Abstract: In the context of computer numerical control (CNC) and computer aided manufacturing (CAM), the capabilities of programming languages such as symbolic and intuitive programming, program portability and geometrical portfolio have special importance. They allow to save time and to avoid errors during part programming and permit code re-usage. Our updated literature review indicates that the current state of art presents voids in parametric programming, program portability and programming flexibility. In response to this situation, this article presents a compiler implementation for EGCL (Extended G-code Language), a new, enriched CNC programming language which allows the use of descriptive variable names, geometrical functions and flow-control statements (if-then-else, while). Our compiler produces low-level generic, elementary ISO-compliant Gcode, thus allowing for flexibility in the choice of the executing CNC machine and in portability. Our results show that readable variable names and flow control statements allow a simplified and intuitive part programming and permit re-usage of the programs. Future work includes allowing the programmer to define own functions in terms of EGCL, in contrast to the current status of having them as library built-in functions.
Abstract: We address the balancing problem of transfer lines in
this paper to find the optimal line balancing that minimizes the nonproductive
time. We focus on the tool change time and face
orientation change time both of which influence the makespane. We
consider machine capacity limitations and technological constraints
associated with the manufacturing process of auto cylinder heads.
The problem is represented by a mixed integer programming model
that aims at distributing the design features to workstations and
sequencing the machining processes at a minimum non-productive
time. The proposed model is solved by an algorithm established using
linearization schemes and Benders- decomposition approach. The
experiments show the efficiency of the algorithm in reaching the
exact solution of small and medium problem instances at reasonable
time.
Abstract: This paper develops a quality estimation method with
the application of fuzzy hierarchical clustering. Quality estimation is
essential to quality control and quality improvement as a precise
estimation can promote a right decision-making in order to help
better quality control. Normally the quality of finished products in
manufacturing system can be differentiated by quality standards. In
the real life situation, the collected data may be vague which is not
easy to be classified and they are usually represented in term of fuzzy
number. To estimate the quality of product presented by fuzzy
number is not easy. In this research, the trapezoidal fuzzy numbers
are collected in manufacturing process and classify the collected data
into different clusters so as to get the estimation. Since normal
hierarchical clustering methods can only be applied for real numbers,
fuzzy hierarchical clustering is selected to handle this problem based
on quality standards.
Abstract: The use of electronic sensors in the electronics
industry has become increasingly popular over the past few years,
and it has become a high competition product. The frequency
adjustment process is regarded as one of the most important process
in the electronic sensor manufacturing process. Due to inaccuracies
in the frequency adjustment process, up to 80% waste can be caused
due to rework processes; therefore, this study aims to provide a
preliminary understanding of the role of parameters used in the
frequency adjustment process, and also make suggestions in order to
further improve performance. Four parameters are considered in this
study: air pressure, dispensing time, vacuum force, and the distance
between the needle tip and the product. A full factorial design for
experiment 2k was considered to determine those parameters that
significantly affect the accuracy of the frequency adjustment process,
where a deviation in the frequency after adjustment and the target
frequency is expected to be 0 kHz. The experiment was conducted on
two levels, using two replications and with five center-points added.
In total, 37 experiments were carried out. The results reveal that air
pressure and dispensing time significantly affect the frequency
adjustment process. The mathematical relationship between these
two parameters was formulated, and the optimal parameters for air
pressure and dispensing time were found to be 0.45 MPa and 458 ms,
respectively. The optimal parameters were examined by carrying out
a confirmation experiment in which an average deviation of 0.082
kHz was achieved.
Abstract: In this paper, multilayered coreless printed circuit
board (PCB) step-down power transformers for DC-DC converter
applications have been designed, manufactured and evaluated. A set
of two different circular spiral step-down transformers were
fabricated in the four layered PCB. These transformers have been
modelled with the assistance of high frequency equivalent circuit and
characterized with both sinusoidal and square wave excitation. This
paper provides the comparative results of these two different
transformers in terms of their resistances, self, leakage, mutual
inductances, coupling coefficient and also their energy efficiencies.
The operating regions for optimal performance of these transformers
for power transfer applications are determined. These transformers
were tested for the output power levels of about 30 Watts within the
input voltage range of 12-50 Vrms. The energy efficiency for these
step down transformers is observed to be in the range of 90%-97% in
MHz frequency region.
Abstract: Minor problems arising from optimizations by
welding of fixed prostheses frameworks can be identified by
macroscopic and microscopic visual inspection. The purpose of this
study was to highlight the visible discontinuities present in the laser
welds of dental Ni-Cr alloys. Ni-Cr base metal alloys designated for
fixed prostheses manufacture were selected for the experiments.
Using cast plates, preliminary tests were conducted by laser welding.
Macroscopic visual inspection was done carefully to assess the
defects of the welding rib. Electron microscopy images allowed
visualization of small discontinuities, which escapes visual
inspection. Making comparison to Ni-Cr alloys taken in the
experiment and laser welded, after visual analysis, the best welds
appear for Heraenium NA alloy.
Abstract: The colors of the human skin represent a special
category of colors, because they are distinctive from the colors of
other natural objects. This category is found as a cluster in color
spaces, and the skin color variations between people are mostly due
to differences in the intensity. Besides, the face detection based on
skin color detection is a faster method as compared to other
techniques. In this work, we present a system to track faces by
carrying out skin color detection in four different color spaces: HSI,
YCbCr, YES and RGB. Once some skin color regions have been
detected for each color space, we label each and get some
characteristics such as size and position. We are supposing that a face
is located in one the detected regions. Next, we compare and employ
a polling strategy between labeled regions to determine the final
region where the face effectively has been detected and located.
Abstract: The problem discussed in this paper involves packing fresh fish fileet of the northern Cod into a standard square container. The fish is first cleaned and split and then collected on a belt ready to be stacked in a container. The aim of our work is to pack the fish into the container with constraints on the amount of overlap allowed for the fileets. The current focus is to design a packing cell that can be real-time and of practical use, while finding the optimal solution to the degree of overlap and minimise the unused space of the container.
Abstract: This paper proposes a new decision making structure
to determine the appropriate product delivery strategy for different products in a manufacturing system among make-to-stock, make-toorder,
and hybrid strategy. Given product delivery strategies for all products in the manufacturing system, the position of the Order
Penetrating Point (OPP) can be located regarding the delivery strategies among which location of OPP in hybrid strategy is a
cumbersome task. In this regard, we employ analytic network process, because there are varieties of interrelated driving factors
involved in choosing the right location. Moreover, the proposed structure is augmented with fuzzy sets theory in order to cope with
the uncertainty of judgments. Finally, applicability of the proposed structure is proven in practice through a real industrial case company.
The numerical results demonstrate the efficiency of the proposed decision making structure in order partitioning and OPP location.
Abstract: In this paper, we propose the pre-processor based on
the Evidence Supporting Measure of Similarity (ESMS) filter and also
propose the unified fusion approach (UFA) based on the general
fusion machine coupled with ESMS filter, which improve the
correctness and precision of information fusion in any fields of
application. Here we mainly apply the new approach to Simultaneous
Localization And Mapping (SLAM) of Pioneer II mobile robots. A
simulation experiment was performed, where an autonomous virtual
mobile robot with sonar sensors evolves in a virtual world map with
obstacles. By comparing the result of building map according to the
general fusion machine (here DSmT-based fusing machine and
PCR5-based conflict redistributor considereded) coupling with ESMS
filter and without ESMS filter, it shows the benefit of the selection of
the sources as a prerequisite for improvement of the information
fusion, and also testifies the superiority of the UFA in dealing with
SLAM.
Abstract: The enthusiasm for gluten avoidance in a growing
market is met by improvements in sensitive detection methods for
analysing gluten content. Paradoxically, manufacturers employ no
such systems in the production process but continue to market their
product as gluten free, a significant risk posed to an undetermined
coeliac population. This paper resonates with an immunological
response that causes gastrointestinal scarring and villous atrophy with
the conventional description of personal injury. This thesis divulges
into evaluating potential inadequacies of gluten labelling laws which
not only present a diagnostic challenge for general practitioners in the
UK but it also exposes a less than adequate form of available legal
protection to those who suffer adverse reactions as a result of gluten
digestion. Central to this discussion is whether a claim brought in
misrepresentation, negligence and/or under the Consumer Protection
Act 1987 could be sustained. An interesting comparison is then made
with the legal regimes of neighboring jurisdictions furthering the
theme of a legally un-catered for gluten kingdom.
Abstract: The paper deals with the kinematics and automated
calculation of intermittent mechanisms with radial cams. Currently,
electronic cams are increasingly applied in the drives of working link
mechanisms. Despite a huge advantage of electronic cams in their reprogrammability
or instantaneous change of displacement diagrams,
conventional cam mechanisms have an irreplaceable role in
production and handling machines. With high frequency of working
cycle periods, the dynamic load of the proper servomotor rotor
increases and efficiency of electronic cams strongly decreases.
Though conventional intermittent mechanisms with radial cams are
representatives of fixed automation, they have distinct advantages in
their high speed (high dynamics), positional accuracy and relatively
easy manufacture. We try to remove the disadvantage of firm
displacement diagram by reducing costs for simple design and
automated calculation that leads reliably to high-quality and
inexpensive manufacture.
Abstract: Controlled modification of appropriate sharpness for
nanotips is of paramount importance to develop novel materials and
functional devices at a nanometer resolution. Herein, we present a
reliable and unique strategy of laser irradiation enhanced
physicochemical etching to manufacture super sharp tungsten tips
with reproducible shape and dimension as well as high yields
(~80%). The corresponding morphology structure evolution of
tungsten tips and laser-tip interaction mechanisms were
systematically investigated and discussed using field emission
scanning electron microscope (SEM) and physical optics statistics
method with different fluences under 532 nm laser irradiation. This
work paves the way for exploring more accessible metallic tips
applications with tunable apex diameter and aspect ratio, and,
furthermore, facilitates the potential sharpening enhancement
technique for other materials used in a variety of nanoscale devices.
Abstract: Since the 1990s the American furniture industry faces
a transition period. Manufacturers, one of its most important actors
made its entrance into the retail industry. This shift has had deep
consequences not only for the American furniture industry as a
whole, but also for other international furniture industries, especially
the Chinese. The present work aims to analyze this actor based on the
distinction provided by the Global Commodity Chain Theory. It
stresses its characteristics, structure, operational way and importance
for both the U.S. and the Chinese furniture industries.
Abstract: The purpose of this paper is to investigate the
durability of cement mortar in presence of Rice Husk Ash (RHA).
The strength and durability of mortar with different replacement
level (0%, 10%, 15%, 20%, 25% and 30%) of Ordinary Portland
Cement (OPC) by RHA is investigated here. RHA was
manufactured from an uncontrolled burning process. Test samples
were prepared with river sand of FM 2.73. Samples were kept in
controlled environment up to test time. The results show that
addition of RHA was shown better results for 20% replacement
level than OPC at 90 days. In durability test all samples passed for
20 cycles except 25% and 30% replacement level.
Abstract: Many firms implemented various initiatives such as outsourced manufacturing which could make a supply chain (SC) more vulnerable to various types of disruptions. So managing risk has become a critical component of SC management. Different types of SC vulnerability management methodologies have been proposed for managing SC risk, most offer only point-based solutions that deal with a limited set of risks. This research aims to reinforce SC risk management by proposing an integrated approach. SC risks are identified and a risk index classification structure is created. Then we develop a SC risk assessment approach based on the analytic network process (ANP) and the VIKOR methods under the fuzzy environment where the vagueness and subjectivity are handled with linguistic terms parameterized by triangular fuzzy numbers. By using FANP, risks weights are calculated and then inserted to the FVIKOR to rank the SC members and find the most risky partner.
Abstract: Void formation in underfill is considered as failure
in flip chip manufacturing process. Void formation possibly caused
by several factors such as poor soldering and flux residue during
die attach process, void entrapment due moisture contamination,
dispense pattern process and setting up the curing process. This
paper presents the comparison of single step and two steps curing
profile towards the void and black dots formation in underfill for
Hi-CTE Flip Chip Ceramic Ball Grid Array Package (FC-CBGA).
Statistic analysis was conducted to analyze how different factors
such as wafer lot, sawing technique, underfill fillet height and
curing profile recipe were affected the formation of voids and
black dots. A C-Mode Scanning Aqoustic Microscopy (C-SAM)
was used to scan the total count of voids and black dots. It was
shown that the 2 steps curing profile provided solution for void
elimination and black dots in underfill after curing process.