Introducing Fast Robot Roller Hemming Process in Automotive Industry
As product life cycle becomes less and less every day,
having flexible manufacturing processes for any companies seems more demanding. In the assembling of closures, i.e. opening parts in
car body, hemming process is the one which needs more attention. This paper focused on the robot roller hemming process and how to
reduce its cycle time by introducing a fast roller hemming process. A
robot roller hemming process of a tailgate of Saab 93 SportCombi
model is investigated as a case study in this paper. By applying task
separation, robot coordination, and robot cell configuration principles in the roller hemming process, three alternatives are
proposed, developed, and remarkable reduction in cycle times achieved [1].
[1] Babak Saboori, Behzad Saboori, "Development of roller hemming
process in automotive industry - Saab Automobile AB," M.S. thesis,
Dept. Product and Production Development, Chalmers University of
Technology, Gothenburg, Sweden, 2009.
[2] B. Jonkers, "Voestalpine Polynorm Automotive," M.S. thesis,
Universiteit Twente, Bunschoten, Netherlands, 2006.
[3] Andreas Engdahl, "En j├ñmförande studie av rullfalsning kontra
konventionell falsning," B.S. thesis, Dept. Mechanical Eng., Chalmers
University of Technology, Gothenburg, Sweden, 2006.
[4] Mats Sigvant, "The hemming process, a numerical and experimental
study," Dept. Mechanical Eng., Chalmers University of Technology,
Gothenburg, Sweden, 2003.
[5] Allan Tubaileh, Ibrahim Hammad, and Loay Al Kafafi, "Robot Cell
Planning," In Proc. the 2007 WASET, vol. 20 pp. 250-255, 2007.
[6] R. Bohlin, L. E. Kavraki, "Path Planning Using Lazy PRM," In Proc. the
2000 IEEE International Conference on Robotics & Automation San
Francisco, 2000.
[7] "Automatic Path Planning crash course," Fraunhofer-Chalmers research
Centre, Gothenburg, Sweden, 2009.
[8] V. MATA and A. TUBAILEH, "The machine layout problem in robot
cells," INT. J. PROD. RES., vol. 36, no. 5, pp. 1273-1292, 1998.
[9] Marcus Andersson, "Effektiv simulering och analys av flexibla
slangkomponenter," M.S. thesis, Dept. Product and Production
Development, Chalmers University of Technology, Gothenburg,
Sweden, 2008.
[10] VINNOVA, the Swedish Govermental Agency for Innovation Systems
2007, MORE Program Projects Catalog, "Simulation and path planning
for Flexible Materials," ISSN: 1650-3120, Sweden, 2007.
[11] Johan S. Carlson, Rikard Söderberg, Robert Bohlin, Lars Lindkvist, and
Tomas Hermansson, "Non-nominal path planning of assembly
processes," In Proc. the 2005 ASME International Mechanical
Engineering Congress and exposition November 5-11, Orlando, FL,
2005.
[12] Johan Segeborn, Johan S. Carlson, Robert Bohlin, and Rikard
Söderberg, "Geometry Design Supported by Minimizing and Visualizing
Collision in Dynamic Packing," In Proc. the 2007 WASET, vol. 25 pp.
164-171, 2007.
[13] Dandan Zhang, Liwei Qi, "Virtual engineering II, Optimal cell layout for
industrial robots improves manufacturing productivity," Special report
dancing with the dragon, ABB review, pp. 90-92, China, 2008.
[1] Babak Saboori, Behzad Saboori, "Development of roller hemming
process in automotive industry - Saab Automobile AB," M.S. thesis,
Dept. Product and Production Development, Chalmers University of
Technology, Gothenburg, Sweden, 2009.
[2] B. Jonkers, "Voestalpine Polynorm Automotive," M.S. thesis,
Universiteit Twente, Bunschoten, Netherlands, 2006.
[3] Andreas Engdahl, "En j├ñmförande studie av rullfalsning kontra
konventionell falsning," B.S. thesis, Dept. Mechanical Eng., Chalmers
University of Technology, Gothenburg, Sweden, 2006.
[4] Mats Sigvant, "The hemming process, a numerical and experimental
study," Dept. Mechanical Eng., Chalmers University of Technology,
Gothenburg, Sweden, 2003.
[5] Allan Tubaileh, Ibrahim Hammad, and Loay Al Kafafi, "Robot Cell
Planning," In Proc. the 2007 WASET, vol. 20 pp. 250-255, 2007.
[6] R. Bohlin, L. E. Kavraki, "Path Planning Using Lazy PRM," In Proc. the
2000 IEEE International Conference on Robotics & Automation San
Francisco, 2000.
[7] "Automatic Path Planning crash course," Fraunhofer-Chalmers research
Centre, Gothenburg, Sweden, 2009.
[8] V. MATA and A. TUBAILEH, "The machine layout problem in robot
cells," INT. J. PROD. RES., vol. 36, no. 5, pp. 1273-1292, 1998.
[9] Marcus Andersson, "Effektiv simulering och analys av flexibla
slangkomponenter," M.S. thesis, Dept. Product and Production
Development, Chalmers University of Technology, Gothenburg,
Sweden, 2008.
[10] VINNOVA, the Swedish Govermental Agency for Innovation Systems
2007, MORE Program Projects Catalog, "Simulation and path planning
for Flexible Materials," ISSN: 1650-3120, Sweden, 2007.
[11] Johan S. Carlson, Rikard Söderberg, Robert Bohlin, Lars Lindkvist, and
Tomas Hermansson, "Non-nominal path planning of assembly
processes," In Proc. the 2005 ASME International Mechanical
Engineering Congress and exposition November 5-11, Orlando, FL,
2005.
[12] Johan Segeborn, Johan S. Carlson, Robert Bohlin, and Rikard
Söderberg, "Geometry Design Supported by Minimizing and Visualizing
Collision in Dynamic Packing," In Proc. the 2007 WASET, vol. 25 pp.
164-171, 2007.
[13] Dandan Zhang, Liwei Qi, "Virtual engineering II, Optimal cell layout for
industrial robots improves manufacturing productivity," Special report
dancing with the dragon, ABB review, pp. 90-92, China, 2008.
@article{"International Journal of Mechanical, Industrial and Aerospace Sciences:58157", author = "Babak Saboori and Behzad Saboori and Johan S. Carlson and Rikard Söderberg", title = "Introducing Fast Robot Roller Hemming Process in Automotive Industry", abstract = "As product life cycle becomes less and less every day,
having flexible manufacturing processes for any companies seems more demanding. In the assembling of closures, i.e. opening parts in
car body, hemming process is the one which needs more attention. This paper focused on the robot roller hemming process and how to
reduce its cycle time by introducing a fast roller hemming process. A
robot roller hemming process of a tailgate of Saab 93 SportCombi
model is investigated as a case study in this paper. By applying task
separation, robot coordination, and robot cell configuration principles in the roller hemming process, three alternatives are
proposed, developed, and remarkable reduction in cycle times achieved [1].", keywords = "Cell configuration, cycle time, robot coordination, roller hemming.", volume = "3", number = "10", pages = "1295-4", }