An Erosion-based Modeling of Abrasive Waterjet Turning
In this paper, an erosion-based model for abrasive
waterjet (AWJ) turning process is presented. By using modified
Hashish erosion model, the volume of material removed by impacting
of abrasive particles to surface of the rotating cylindrical specimen is
estimated and radius reduction at each rotation is calculated.
Different to previous works, the proposed model considers the
continuous change in local impact angle due to change in workpiece
diameter, axial traverse rate of the jet, the abrasive particle roundness
and density. The accuracy of the proposed model is examined by
experimental tests under various traverse rates. The final diameters
estimated by the proposed model are in good accordance with
experiments.
[1] J. Wang, D.M. Guo, "A predictive depth of penetration model for
abrasive waterjet cutting of polymer matrix composites," J. of Mat.
Proc. Tech., vol. 121, no. 2-3, pp. 390-394, 2002.
[2] D. Arola and M. Ramulu, "Mechanism of material removal in abrasive
waterjet machining of common aerospace materials," In: Proc. 7th
American Water Jet Conf., Seattle, USA, 1993, pp. 43-64.
[3] C. Ojmertz, Astudy on abrasive waterjet milling, Ph.D. Dissertation,
Chalmers Univ. of Tech., 1997.
[4] M. Hashish, "Turning with abrasive waterjetsÔÇöa first investigation,"
ASME J. of Eng. for Indus., vol. 109, no.4, pp. 281-290, 1987.
[5] A.I. Ansari and M. Hashish, "Effect of abrasive waterjet parameters on
volume removal trends in turning," ASME J. of Eng. for Indus., vol. 117,
no. 4, pp. 475-484, 1995.
[6] M. Hashish, "Macro characteristics of AWJ turned surfaces," in: Proc.
of 2001 WJTA American Waterjet Conf., Minneapolis, Minnesota, 2001,
Paper no. 4, pp. 1-14.
[7] A.I. Ansari, M. Hashish and M.M. Ohadi, "Flow visualization study of
the macromechanics of abrasive waterjet turning," Experimental
Mechanics, vol. 32, no. 4, pp. 358-364, 1992.
[8] R. Manu and N.R. Babu, "An erosion-based model for abrasive waterjet
turning of ductile materials," Wear, vol. 266, pp. 1091-1097, 2009.
[9] R. Kovacevic, M. Hashish, R. Mohan, M. Ramulu, T.J. Kim and E.S.
Geskin, "State of the art of research and development in abrasive
waterjet machining," ASME Journal of manuf. Sci. and Eng., vol. 119,
pp. 776-785, 1997.
[10] A. I. Ansari, "A study on turning with abrasive waterjets," Ph.D.
Dissertation, Michigan technol. Univ. , 1991.
[11] Z. W. Zhong and Z.Z. Han, "Turning of glass with abrasive waterjet,"
Mat. and Manuf. Proces., vol. 17, no. 3, pp. 330-349, 2002.
[12] J. Zeng, S. Wu and T.J. Kim, "Development of a parameter prediction
model for abrasive waterjet turning," in: Proc. of 12th Int. Conf. on Jet
Cutting Technology, Rouen, France, 1994, pp. 601-617.
[13] A. Henning, "Modeling of turning operation for abrasive waterjets," in:
Proc. of 10th American Waterjet Conf., Houston, Texas, 1999, pp. 795-
810.
[14] M. Hashish, "A modeling study of metal cutting with abrasive
waterjets," ASME J. of Eng. Mat. and Tech., vol. 106, no. 1, pp. 88-100,
1984.
[15] I. Finnie, "Erosion of surfaces by solid particles," Wear, vol. 3, no. 2, pp.
87-103, 1960.
[16] J.G.A. Bitter, "A study of erosion phenomenaÔÇöpart I," Wear, vol. 6, no.
1, pp.5-21, 1963.
[17] J.G.A. Bitter, "A study of erosion phenomenaÔÇöpart II," Wear, vol.6, no.
3, pp. 169-190, 1963.
[18] R. Manu and N. Ramesh Babu, "An erosion-based model for abrasive
waterjet turning of ductile materials," Wear 266 (2009) 1091-1097.
[19] M. Zohoor, Automation and Manufacturing Processes. Tehran: K. N.
Toosi University of Technology Publisher, 2009.
[20] A. W. Momber, R. Kovacevic, Principles of Abrasive Water Jet
Machining. London: Springer-Verlag, 1998.
[1] J. Wang, D.M. Guo, "A predictive depth of penetration model for
abrasive waterjet cutting of polymer matrix composites," J. of Mat.
Proc. Tech., vol. 121, no. 2-3, pp. 390-394, 2002.
[2] D. Arola and M. Ramulu, "Mechanism of material removal in abrasive
waterjet machining of common aerospace materials," In: Proc. 7th
American Water Jet Conf., Seattle, USA, 1993, pp. 43-64.
[3] C. Ojmertz, Astudy on abrasive waterjet milling, Ph.D. Dissertation,
Chalmers Univ. of Tech., 1997.
[4] M. Hashish, "Turning with abrasive waterjetsÔÇöa first investigation,"
ASME J. of Eng. for Indus., vol. 109, no.4, pp. 281-290, 1987.
[5] A.I. Ansari and M. Hashish, "Effect of abrasive waterjet parameters on
volume removal trends in turning," ASME J. of Eng. for Indus., vol. 117,
no. 4, pp. 475-484, 1995.
[6] M. Hashish, "Macro characteristics of AWJ turned surfaces," in: Proc.
of 2001 WJTA American Waterjet Conf., Minneapolis, Minnesota, 2001,
Paper no. 4, pp. 1-14.
[7] A.I. Ansari, M. Hashish and M.M. Ohadi, "Flow visualization study of
the macromechanics of abrasive waterjet turning," Experimental
Mechanics, vol. 32, no. 4, pp. 358-364, 1992.
[8] R. Manu and N.R. Babu, "An erosion-based model for abrasive waterjet
turning of ductile materials," Wear, vol. 266, pp. 1091-1097, 2009.
[9] R. Kovacevic, M. Hashish, R. Mohan, M. Ramulu, T.J. Kim and E.S.
Geskin, "State of the art of research and development in abrasive
waterjet machining," ASME Journal of manuf. Sci. and Eng., vol. 119,
pp. 776-785, 1997.
[10] A. I. Ansari, "A study on turning with abrasive waterjets," Ph.D.
Dissertation, Michigan technol. Univ. , 1991.
[11] Z. W. Zhong and Z.Z. Han, "Turning of glass with abrasive waterjet,"
Mat. and Manuf. Proces., vol. 17, no. 3, pp. 330-349, 2002.
[12] J. Zeng, S. Wu and T.J. Kim, "Development of a parameter prediction
model for abrasive waterjet turning," in: Proc. of 12th Int. Conf. on Jet
Cutting Technology, Rouen, France, 1994, pp. 601-617.
[13] A. Henning, "Modeling of turning operation for abrasive waterjets," in:
Proc. of 10th American Waterjet Conf., Houston, Texas, 1999, pp. 795-
810.
[14] M. Hashish, "A modeling study of metal cutting with abrasive
waterjets," ASME J. of Eng. Mat. and Tech., vol. 106, no. 1, pp. 88-100,
1984.
[15] I. Finnie, "Erosion of surfaces by solid particles," Wear, vol. 3, no. 2, pp.
87-103, 1960.
[16] J.G.A. Bitter, "A study of erosion phenomenaÔÇöpart I," Wear, vol. 6, no.
1, pp.5-21, 1963.
[17] J.G.A. Bitter, "A study of erosion phenomenaÔÇöpart II," Wear, vol.6, no.
3, pp. 169-190, 1963.
[18] R. Manu and N. Ramesh Babu, "An erosion-based model for abrasive
waterjet turning of ductile materials," Wear 266 (2009) 1091-1097.
[19] M. Zohoor, Automation and Manufacturing Processes. Tehran: K. N.
Toosi University of Technology Publisher, 2009.
[20] A. W. Momber, R. Kovacevic, Principles of Abrasive Water Jet
Machining. London: Springer-Verlag, 1998.
@article{"International Journal of Mechanical, Industrial and Aerospace Sciences:60456", author = "I. Zohourkari and M. Zohoor", title = "An Erosion-based Modeling of Abrasive Waterjet Turning", abstract = "In this paper, an erosion-based model for abrasive
waterjet (AWJ) turning process is presented. By using modified
Hashish erosion model, the volume of material removed by impacting
of abrasive particles to surface of the rotating cylindrical specimen is
estimated and radius reduction at each rotation is calculated.
Different to previous works, the proposed model considers the
continuous change in local impact angle due to change in workpiece
diameter, axial traverse rate of the jet, the abrasive particle roundness
and density. The accuracy of the proposed model is examined by
experimental tests under various traverse rates. The final diameters
estimated by the proposed model are in good accordance with
experiments.", keywords = "Abrasive, Erosion, impact, Particle, Waterjet,Turning.", volume = "4", number = "2", pages = "246-5", }