Abstract: When printing a plate (or dish) by an FDM 3D printer,
the process normally requires support material, which causes several
problems. This paper proposes a method for forming thin plates
without using wasteful support material. This method requires several
extraordinary parameter values when slicing plates. The experiments
show that the plates can, for the most part, be successfully formed
using a conventional slicer and a 3D printer; however, seams between
layers spoil them and the quality of printed objects strongly depends
on the slicer.
Abstract: Objects are usually horizontally sliced when printed by 3D printers. Therefore, if an object to be printed, such as a collection of fibers, originally has natural direction in shape, the printed direction contradicts with the natural direction. By using proper tools, such as field-oriented 3D paint software, field-oriented solid modelers, field-based tool-path generation software, and non-horizontal FDM 3D printers, the natural direction can be modeled and objects can be printed in a direction that is consistent with the natural direction. This consistence results in embodiment of momentum or force in expressions of the printed object. To achieve this goal, several design and manufacturing problems, but not all, have been solved. An application of this method is (Japanese) 3D calligraphy.