Abstract: Electrical discharge machining (EDM) is well
established machining technique mainly used to machine complex
geometries on difficult-to-machine materials and high strength
temperature resistant alloys. In the present research, the objective is
to study the shape of the electrode and establish the application of
liquid nitrogen in reducing distortion of the electrode during
electrical discharge machining of M2 grade high speed steel using
copper electrodes. Study of roundness was performed on the
electrode to observe the shape of the electrode for both conventional
EDM and EDM with cryogenically cooled electrode. Scanning
Electron Microscope (SEM) has been used to study the shape of
electrode tip. The effect of various parameters such as discharge
current and pulse on time has been studied to understand the behavior
of distortion of electrode. It has been concluded that the shape
retention is better in case of liquid nitrogen cooled electrode.