Abstract: Industrial robots become useless without end-effectors
that for many instances are in the form of friction grippers.
Commonly friction grippers apply frictional forces to different
objects on the basis of programmers- experiences. This puts a
limitation on the effectiveness of gripping force that may result in
damaging the object. This paper describes various stages of design
and development of a low cost sensor-based robotic gripper that
would facilitate the task of applying right gripping forces to different
objects. The gripper is also equipped with range sensors in order to
avoid collisions of the gripper with objects. It is a fully functional
automated pick and place gripper which can be used in many
industrial applications. Yet it can also be altered or further developed
in order to suit a larger number of industrial activities. The current
design of gripper could lead to designing completely automated robot
grippers able to improve the efficiency and productivity of industrial
robots.
Abstract: This paper describes a combined mathematicalgraphical
approach for optimum tool path planning in order to
improve machining efficiency. A methodology has been used that
stabilizes machining operations by adjusting material removal rate in
pocket milling operations while keeping cutting forces within limits.
This increases the life of cutting tool and reduces the risk of tool
breakage, machining vibration, and chatter. Case studies reveal the
fact that application of this approach could result in a slight increase
of machining time, however, a considerable reduction of tooling cost,
machining vibration, noise and chatter can be achieved in addition to
producing a better surface finish.
Abstract: Utilization of various sensors has made it possible to
extend capabilities of industrial robots. Among these are vision
sensors that are used for providing visual information to assist robot
controllers. This paper presents a method of integrating a vision
system and a simulation program with an industrial robot. The vision
system is employed to detect a target object and compute its location
in the robot environment. Then, the target object-s information is sent
to the robot controller via parallel communication port. The robot
controller uses the extracted object information and the simulation
program to control the robot arm for approaching, grasping and
relocating the object. This paper presents technical details of system
components and describes the methodology used for this integration.
It also provides a case study to prove the validity of the methodology
developed.
Abstract: Drilling is the most common machining operation and it forms the highest machining cost in many manufacturing activities including automotive engine production. The outcome of this operation depends upon many factors including utilization of proper cutting tool geometry, cutting tool material and the type of coating used to improve hardness and resistance to wear, and also cutting parameters. With the availability of a large array of tool geometries, materials and coatings, is has become a challenging task to select the best tool and cutting parameters that would result in the lowest machining cost or highest profit rate. This paper describes an algorithm developed to help achieve good performances in drilling operations by automatically determination of proper cutting tools and cutting parameters. It also helps determine machining sequences resulting in minimum tool changes that would eventually reduce machining time and cost where multiple tools are used.
Abstract: Modular fixtures (MFs) are very important tools in
manufacturing processes in terms of reduction the cost and the
production time. This paper introduces an automated approach for
assembling MFs elements by employing SolidWorks as a powerful
3D CAD software. Visual Basic (VB) programming language was
applied integrating with SolidWorks API (Application programming
interface) functions. This integration allowed creating plug-in file and
generating new menus in the SolidWorks environment. The menus
allow the user to select, insert, and assemble MFs elements.
Abstract: This paper presents methodologies for developing an
intelligent CAD system assisting in analysis and design of
reconfigurable special machines. It describes a procedure for
determining feasibility of utilizing these machines for a given part
and presents a model for developing an intelligent CAD system. The
system analyzes geometrical and topological information of the given
part to determine possibility of the part being produced by
reconfigurable special machines from a technical point of view. Also
feasibility of the process from a economical point of view is
analyzed. Then the system determines proper positioning of the part
considering details of machining features and operations needed.
This involves determination of operation types, cutting tools and the
number of working stations needed. Upon completion of this stage
the overall layout of the machine and machining equipment required
are determined.
Abstract: This paper describes various stages of design and prototyping of a modular robot for use in various industrial applications. The major goal of current research has been to design and make different robotic joints at low cost capable of being assembled together in any given order for achieving various robot configurations. Five different types of joins were designed and manufactured where extensive research has been carried out on the design of each joint in order to achieve optimal strength, size, modularity, and price. This paper presents various stages of research and development undertaken to engineer these joints that include material selection, manufacturing, and strength analysis. The outcome of this research addresses the birth of a new generation of modular industrial robots with a wider range of applications and greater efficiency.