Abstract: One area of special importance for the surface-level study of heat exchangers is tubes with internal micro-fins (< 0.5 mm tall). Micro-finned surfaces are a kind of extended solid surface in which energy is exchanged with water that acts as the source or sink of energy. Significant performance gains are possible for either shell, tube, or double pipe heat exchangers if the best surfaces are identified. The parametric studies of micro-finned tubes that have appeared in the literature left some key parameters unexplored. Specifically, they ignored three-dimensional (3D) micro-fin configurations, conduction heat transfer in the fins, and conduction in the solid surface below the micro-fins. Thus, this study aimed at implementing a parametric study of 3D micro-finned tubes that considered micro-fine height and discontinuity features. A 3D conductive and convective heat-transfer simulation through coupled solid and periodic fluid domains is applied in a commercial package, ANSYS Fluent 19.1. The simulation is steady-state with turbulent water flow cooling the inner wall of a tube with micro-fins. The simulation utilizes a constant and uniform temperature on the tube outer wall. Performance is mapped for 18 different simulation cases, including a smooth tube using a realizable k-ε turbulence model at a Reynolds number of 48,928. Results compared the performance of 3D tubes with results for the similar two-dimensional (2D) one. Results showed that the micro-fine height has a greater impact on performance factors than discontinuity features in 3D micro-fin tubes. A transformed 3D micro-fin tube can enhance heat transfer, and pressure drops up to 21% and 56% compared to a 2D one, respectfully.
Abstract: Evaporator is an important and widely used heat
exchanger in air conditioning and refrigeration industries. Different
methods have been used by investigators to increase the heat transfer
rates in evaporators. One of the passive techniques to enhance heat
transfer coefficient is the application of microfin tubes. The
mechanism of heat transfer augmentation in microfin tubes is
dependent on the flow regime of two-phase flow. Therefore many
investigations of the flow patterns for in-tube evaporation have been
reported in literatures. The gravitational force, surface tension and
the vapor-liquid interfacial shear stress are known as three dominant
factors controlling the vapor and liquid distribution inside the tube. A
review of the existing literature reveals that the previous
investigations were concerned with the two-phase flow pattern for
flow boiling in horizontal tubes [12], [9]. Therefore, the objective of
the present investigation is to obtain information about the two-phase
flow patterns for evaporation of R-134a inside horizontal smooth and
microfin tubes. Also Investigation of heat transfer during flow
boiling of R-134a inside horizontal microfin and smooth tube have
been carried out experimentally The heat transfer coefficients for
annular flow in the smooth tube is shown to agree well with Gungor
and Winterton-s correlation [4]. All the flow patterns occurred in the
test can be divided into three dominant regimes, i.e., stratified-wavy
flow, wavy-annular flow and annular flow. Experimental data are
plotted in two kinds of flow maps, i.e., Weber number for the vapor
versus weber number for the liquid flow map and mass flux versus
vapor quality flow map. The transition from wavy-annular flow to
annular or stratified-wavy flow is identified in the flow maps.