Performance Comparison between Conventional and Flexible Box Erecting Machines Using Dispatching Rules
In this paper, we introduce a flexible box erecting
machine (BEM) that swiftly and automatically transforms cardboard
into a three dimensional box. Recently, the parcel service and
home-shopping industries have grown rapidly, and there is an
increasing need for various box types to ship various products.
However, workers cannot fold thousands of boxes manually in a day.
As such, automatic BEMs are garnering greater attention. This study
takes equipment operation into consideration as well as mechanical
improvements in order to design a BEM that is able to outperform its
conventional counterparts. We analyzed six dispatching rules – First In
First Out (FIFO), Shortest Processing Time (SPT), Earliest Due Date
(EDD), Setup Avoidance, EDD + SPT, and EDD + Setup Avoidance –
to determine which one was most suitable for BEM operation.
Consequently, SPT and Setup Avoidance were found to be the most
critical rules, followed by EDD + Setup Avoidance, EDD + SPT,
EDD, and FIFO. This hierarchy was valid for both our conventional
BEM and our new flexible BEM from the viewpoint of processing
time. We believe that this research can contribute to flexible BEM
management, which has the potential to increase productivity and
convenience.
[1] Jae-Pack. (n.d.). Home page. Retrieved November 17, 2015, from
http://www.jaepack.com
[2] Zhang, L., Mei, J., Zhao, X., Wang, P., & Wang, Y. (2007, August).
Reformation of the transfusion bags' secondary packaging line using
parallel robot. In Mechatronics and Automation, 2007. ICMA 2007.
International Conference on (pp. 2043-2048). IEEE.
[3] Sun, X. F., Cheng, G., & Li, W. (2009, October). Study on work
improvement in a packaging machine manufacturing company. In
Industrial Engineering and Engineering Management, 2009. IE&EM'09.
16th International Conference on (pp. 1155-1159). IEEE.
[4] Wang, Z., Zhang, Z. Y., Mei, J. P., Wang, L., Yu, D. X., & Zhang, L. A.
(2011, April). Control system design of a case packing robot based on
Simotion. In Electric Information and Control Engineering (ICEICE),
2011 International Conference on (pp. 240-244). IEEE.
[5] Ishii, N., & Talavage, J. J. (1994). A mixed dispatching rule approach in
FMS scheduling. International Journal of Flexible Manufacturing
Systems, 6(1), 69-87.
[6] Baykasoğlu, A., & Özbakır, L. (2010). Analyzing the effect of
dispatching rules on the scheduling performance through grammar based
flexible scheduling system. International Journal of Production
Economics, 124(2), 369-381.
[7] Hicks, C., & Pongcharoen, P. (2006). Dispatching rules for production
scheduling in the capital goods industry. International Journal of
Production Economics, 104(1), 154-163.
[8] Christopher, J., M.E. Kuhl, and K. Hirschman, (2005) Simulation
Analysis of Dispatching Rules for Automated Material Handling Systems
and Processing Tools in Semiconductor Fabs, In Proceedings of the 2005
IEEE International Symposium on Semiconductor Manufacturing, 84-87.
IEEE (PDF File).
[1] Jae-Pack. (n.d.). Home page. Retrieved November 17, 2015, from
http://www.jaepack.com
[2] Zhang, L., Mei, J., Zhao, X., Wang, P., & Wang, Y. (2007, August).
Reformation of the transfusion bags' secondary packaging line using
parallel robot. In Mechatronics and Automation, 2007. ICMA 2007.
International Conference on (pp. 2043-2048). IEEE.
[3] Sun, X. F., Cheng, G., & Li, W. (2009, October). Study on work
improvement in a packaging machine manufacturing company. In
Industrial Engineering and Engineering Management, 2009. IE&EM'09.
16th International Conference on (pp. 1155-1159). IEEE.
[4] Wang, Z., Zhang, Z. Y., Mei, J. P., Wang, L., Yu, D. X., & Zhang, L. A.
(2011, April). Control system design of a case packing robot based on
Simotion. In Electric Information and Control Engineering (ICEICE),
2011 International Conference on (pp. 240-244). IEEE.
[5] Ishii, N., & Talavage, J. J. (1994). A mixed dispatching rule approach in
FMS scheduling. International Journal of Flexible Manufacturing
Systems, 6(1), 69-87.
[6] Baykasoğlu, A., & Özbakır, L. (2010). Analyzing the effect of
dispatching rules on the scheduling performance through grammar based
flexible scheduling system. International Journal of Production
Economics, 124(2), 369-381.
[7] Hicks, C., & Pongcharoen, P. (2006). Dispatching rules for production
scheduling in the capital goods industry. International Journal of
Production Economics, 104(1), 154-163.
[8] Christopher, J., M.E. Kuhl, and K. Hirschman, (2005) Simulation
Analysis of Dispatching Rules for Automated Material Handling Systems
and Processing Tools in Semiconductor Fabs, In Proceedings of the 2005
IEEE International Symposium on Semiconductor Manufacturing, 84-87.
IEEE (PDF File).
@article{"International Journal of Mechanical, Industrial and Aerospace Sciences:71677", author = "Min Kyu Kim and Eun Young Lee and Dong Woo Son and Yoon Seok Chang", title = "Performance Comparison between Conventional and Flexible Box Erecting Machines Using Dispatching Rules", abstract = "In this paper, we introduce a flexible box erecting
machine (BEM) that swiftly and automatically transforms cardboard
into a three dimensional box. Recently, the parcel service and
home-shopping industries have grown rapidly, and there is an
increasing need for various box types to ship various products.
However, workers cannot fold thousands of boxes manually in a day.
As such, automatic BEMs are garnering greater attention. This study
takes equipment operation into consideration as well as mechanical
improvements in order to design a BEM that is able to outperform its
conventional counterparts. We analyzed six dispatching rules – First In
First Out (FIFO), Shortest Processing Time (SPT), Earliest Due Date
(EDD), Setup Avoidance, EDD + SPT, and EDD + Setup Avoidance –
to determine which one was most suitable for BEM operation.
Consequently, SPT and Setup Avoidance were found to be the most
critical rules, followed by EDD + Setup Avoidance, EDD + SPT,
EDD, and FIFO. This hierarchy was valid for both our conventional
BEM and our new flexible BEM from the viewpoint of processing
time. We believe that this research can contribute to flexible BEM
management, which has the potential to increase productivity and
convenience.", keywords = "Automation, box erecting machine, dispatching rule,
setup time.", volume = "9", number = "12", pages = "2133-5", }