3D Modeling of Temperature by Finite Element in Machining with Experimental Authorization
In the present paper, the three-dimensional
temperature field of tool is determined during the machining and
compared with experimental work on C45 workpiece using carbide
cutting tool inserts. During the metal cutting operations, high
temperature is generated in the tool cutting edge which influence on
the rate of tool wear. Temperature is most important characteristic of
machining processes; since many parameters such as cutting speed,
surface quality and cutting forces depend on the temperature and high
temperatures can cause high mechanical stresses which lead to early
tool wear and reduce tool life. Therefore, considerable attention is
paid to determine tool temperatures. The experiments are carried out
for dry and orthogonal machining condition. The results show that
the increase of tool temperature depends on depth of cut and
especially cutting speed in high range of cutting conditions.
[1] D. Ulutan, I. Lazoglu, C. Dinc, 2008, "Three-dimensional temperature
predictions in machining process using finite difference method,"
journal of materials processing technology - 2009.
[2] N. Fang, C. Fang, 2007, "Theoretical and experimental investigations of
finish machining with a rounded edge tool," J. Mater. Process. Technol.
191, 331-334.
[3] L. Filice, F. Micari, S. Rizzuti, D. Umbrello, 2007a. A critical analysis
on the friction modeling in orthogonal machining Int. J. Mach. Tools
Manuf. 47, 709-714.
[4] X.J. Ren, Q.X. Yang, R.D. James, L. Wang, 2007. Cutting temperatures
in hard turning chromium hard facings with PCBN tooling. J. Mater.
Process. Technol. 147, 38-44.
[5] W. Grzesik, M. Bartoszuk, P. Nieslony, 2005, "Finite element modeling
of temperature distribution in the cutting zone in turning processes with
differently coated tools," Journal of Materials Processing Technology,
Vol. 164- 165, pp 1204-1211.
[6] P.C. Wanigaratne, A.D. Kardekar, O.W. Dillon, G. poulachon, I.S.
jawahir, 2005, "progressive tool-wear in machining with coated grooved
tools and its correlation with cutting temperature," Wear, vol. 259,
1215-122d.
[7] I. Lazoglu, K. Buyukhatipoglu, H. kratz, F. klocke, 2006, "Forces and
temperature in hard turning," Mach. Sci. Technol. Vol. 10, pp. 157-179.
[8] N.A. Abukhshim, P.T. Mativenga, M.A. Sheikh, 2006, "Heat generation
a temperature prediction in metal cutting: a review and implications for
high speed machining," Int. Journal of Machine Tools and Manufacture,
Vol. 46 (7-8), pp. 782-800.
[9] G. List, G. Sutter, A. Bouthiche, 2012, "Cutting temperature prediction
in high speed machining by numerical modeling of chip formation and
its dependence with crater wear," Int. Journal of Mach. Tools and
Manufacture, Vol. 54-55, pp. 1-9.
[10] I. Lazoglu, Y. Altintas, 2002. "Prediction of tool and chip temperature
in continuous and interrupted machining," International Journal of
Machine Tools and Manufacture, Vol.42, 1011-1022.
[1] D. Ulutan, I. Lazoglu, C. Dinc, 2008, "Three-dimensional temperature
predictions in machining process using finite difference method,"
journal of materials processing technology - 2009.
[2] N. Fang, C. Fang, 2007, "Theoretical and experimental investigations of
finish machining with a rounded edge tool," J. Mater. Process. Technol.
191, 331-334.
[3] L. Filice, F. Micari, S. Rizzuti, D. Umbrello, 2007a. A critical analysis
on the friction modeling in orthogonal machining Int. J. Mach. Tools
Manuf. 47, 709-714.
[4] X.J. Ren, Q.X. Yang, R.D. James, L. Wang, 2007. Cutting temperatures
in hard turning chromium hard facings with PCBN tooling. J. Mater.
Process. Technol. 147, 38-44.
[5] W. Grzesik, M. Bartoszuk, P. Nieslony, 2005, "Finite element modeling
of temperature distribution in the cutting zone in turning processes with
differently coated tools," Journal of Materials Processing Technology,
Vol. 164- 165, pp 1204-1211.
[6] P.C. Wanigaratne, A.D. Kardekar, O.W. Dillon, G. poulachon, I.S.
jawahir, 2005, "progressive tool-wear in machining with coated grooved
tools and its correlation with cutting temperature," Wear, vol. 259,
1215-122d.
[7] I. Lazoglu, K. Buyukhatipoglu, H. kratz, F. klocke, 2006, "Forces and
temperature in hard turning," Mach. Sci. Technol. Vol. 10, pp. 157-179.
[8] N.A. Abukhshim, P.T. Mativenga, M.A. Sheikh, 2006, "Heat generation
a temperature prediction in metal cutting: a review and implications for
high speed machining," Int. Journal of Machine Tools and Manufacture,
Vol. 46 (7-8), pp. 782-800.
[9] G. List, G. Sutter, A. Bouthiche, 2012, "Cutting temperature prediction
in high speed machining by numerical modeling of chip formation and
its dependence with crater wear," Int. Journal of Mach. Tools and
Manufacture, Vol. 54-55, pp. 1-9.
[10] I. Lazoglu, Y. Altintas, 2002. "Prediction of tool and chip temperature
in continuous and interrupted machining," International Journal of
Machine Tools and Manufacture, Vol.42, 1011-1022.
@article{"International Journal of Mechanical, Industrial and Aerospace Sciences:63144", author = "P. Mottaghizadeh and M. Bagheri", title = "3D Modeling of Temperature by Finite Element in Machining with Experimental Authorization", abstract = "In the present paper, the three-dimensional
temperature field of tool is determined during the machining and
compared with experimental work on C45 workpiece using carbide
cutting tool inserts. During the metal cutting operations, high
temperature is generated in the tool cutting edge which influence on
the rate of tool wear. Temperature is most important characteristic of
machining processes; since many parameters such as cutting speed,
surface quality and cutting forces depend on the temperature and high
temperatures can cause high mechanical stresses which lead to early
tool wear and reduce tool life. Therefore, considerable attention is
paid to determine tool temperatures. The experiments are carried out
for dry and orthogonal machining condition. The results show that
the increase of tool temperature depends on depth of cut and
especially cutting speed in high range of cutting conditions.", keywords = "Finite element method, Machining, Temperature
measurement, Thermal fields", volume = "6", number = "8", pages = "1759-7", }