Study of Currents and Temperature of Induced Spur Gear using 2d Simulation
This paper presents the study of induced currents and
temperature distribution in gear heated by induction process using 2D
finite element (FE) model. The model is developed by coupling
Maxwell and heat transfer equations into a multi-physics model. The
obtained results allow comparing the medium frequency (MF) and
high frequency (HF) cases and the effect of machine parameters on
the evolution of induced currents and temperature during heating.
The sensitivity study of the temperature profile is conducted and the
case hardness is predicted using the final temperature profile. These
results are validated using tests and give a good understanding of
phenomena during heating process.
[1] Barka N., Bocher P., Brousseau J., Galopin M., Sundararajan (2007)
Modeling and Sensitivity Study of the Induction Hardening Process.
Advanced Materials Research, 15-17:525-530.
[2] Barka N., Bocher P., Brousseau J., Galopin M., Sundararajan.,
Sensitivity study of induction Hardening machine parameters, 3rd
International Symposium on Aerospace Materials and Manufacturing
Processes, Montreal, Canada, 2006, pp.781-790.
[3] Rudnev V., Loveless D., Cook R., Black M., Handbook of Induction
Heating, Marcell Dekker Inc., New York, 2003.
[4] Zinn S., Elements of Induction Heating: Design, Control, and
Applications, ASM International, Metals Park, OH, 1988.
[5] Kawagushi H., Enokizono M., Todaka T., Thermal and magnetic field
analysis of induction heating problems, Materials Processing
Technology, vol. 161 (2005) 193-198.
[6] Hammond M., Simultaneous Dual-Frequency Gear Hardening,
Electroheat Technologies LLC, 2001.
[7] U.S. Defense Departement, Metallic Materials and Elements for
Aerospace Vehicle Structures, Military Handbook - MIL-HDBK-5H,
1998.
[8] Haimbaugh R.E., Practical Induction Heat Treating, ASM International,
Materials Park, OH, 2001.
[9] Yuan J., Kang J., Rong Y., Sisson R.D.Jr., FEM modeling of induction
hardening process in steel, Worcester polytechnic institute, MA, 2003.
[10] Barka, N, Bocher, P, Brousseau, J, Arkinson, P, Effect of dimensional
variation on induction process parameters using 2D simulation,
International Conference on Processing and Manufacturing of Advanced
Materials, August 2011, Quebec, Canada.
[1] Barka N., Bocher P., Brousseau J., Galopin M., Sundararajan (2007)
Modeling and Sensitivity Study of the Induction Hardening Process.
Advanced Materials Research, 15-17:525-530.
[2] Barka N., Bocher P., Brousseau J., Galopin M., Sundararajan.,
Sensitivity study of induction Hardening machine parameters, 3rd
International Symposium on Aerospace Materials and Manufacturing
Processes, Montreal, Canada, 2006, pp.781-790.
[3] Rudnev V., Loveless D., Cook R., Black M., Handbook of Induction
Heating, Marcell Dekker Inc., New York, 2003.
[4] Zinn S., Elements of Induction Heating: Design, Control, and
Applications, ASM International, Metals Park, OH, 1988.
[5] Kawagushi H., Enokizono M., Todaka T., Thermal and magnetic field
analysis of induction heating problems, Materials Processing
Technology, vol. 161 (2005) 193-198.
[6] Hammond M., Simultaneous Dual-Frequency Gear Hardening,
Electroheat Technologies LLC, 2001.
[7] U.S. Defense Departement, Metallic Materials and Elements for
Aerospace Vehicle Structures, Military Handbook - MIL-HDBK-5H,
1998.
[8] Haimbaugh R.E., Practical Induction Heat Treating, ASM International,
Materials Park, OH, 2001.
[9] Yuan J., Kang J., Rong Y., Sisson R.D.Jr., FEM modeling of induction
hardening process in steel, Worcester polytechnic institute, MA, 2003.
[10] Barka, N, Bocher, P, Brousseau, J, Arkinson, P, Effect of dimensional
variation on induction process parameters using 2D simulation,
International Conference on Processing and Manufacturing of Advanced
Materials, August 2011, Quebec, Canada.
@article{"International Journal of Mechanical, Industrial and Aerospace Sciences:51331", author = "N. Barka and P. Bocher and A. Chebak and J. Brousseau and D. S. Ramdenee", title = "Study of Currents and Temperature of Induced Spur Gear using 2d Simulation", abstract = "This paper presents the study of induced currents and
temperature distribution in gear heated by induction process using 2D
finite element (FE) model. The model is developed by coupling
Maxwell and heat transfer equations into a multi-physics model. The
obtained results allow comparing the medium frequency (MF) and
high frequency (HF) cases and the effect of machine parameters on
the evolution of induced currents and temperature during heating.
The sensitivity study of the temperature profile is conducted and the
case hardness is predicted using the final temperature profile. These
results are validated using tests and give a good understanding of
phenomena during heating process.", keywords = "2D model, induction heating, spur gear, induced currents, experimental validation", volume = "5", number = "11", pages = "2169-6", }